Prototype Specialist

BISSELL HOMECARE, INC.; Kulai; On-site; MYR 60,000 - 85,000; Full time

Job summary

A leading homecare company in Kulai, Malaysia is seeking a Prototype Specialist to support prototyping activities for new product development. The candidate will manage prototype requests, operate various machines, and possess expertise in Additive Manufacturing. Required qualifications include a Diploma in Mechanical/Manufacturing Engineering and over 8 years of relevant experience. The role calls for strong coordination and communication skills, ensuring high-quality hardware is produced efficiently.

Qualifications

• More than 8 years of experience in machining/prototyping or similar industry.
• Expert in AM Machines such as FDM, SLA, SLS, etc.
• Knowledgeable in CAM or CNC codes & operating CNC lathe/centers for machining.

Responsibilities

• Maintain and execute prototype request tasks.
• Operate AM Machines and perform basic maintenance.
• Design and manufacture jigs & fixtures for product development.

Skills

Machinist skills

Additive Manufacturing knowledge

Coordination skills

Communication skills

Team collaboration

Education

Diploma in Mechanical / Manufacturing engineering

Tools

FDM Machines

SLA Machines

SLS Machines

CO2 laser cut machine

Conventional milling machines

Job description

BISSELL HOMECARE, INC. – Taman Senai, Johor

Overview

The Prototype Specialist works in BMA Engineering Teams, reporting directly to the BMA CAD Manager and will engage and support the Prototyping build for new product development from global location, transition to BISSELL Malaysia (BMA). This position requires machinist skills and Additive Manufacturing (AM) knowledge as well as coordination and communication skills to ensure the Prototype Operation runs smoothly. Key responsibility is to ensure prototyping activities in BISSELL Malaysia run smoothly and respond to the demand and needs.

Responsibilities

• Responsible for maintaining and executing prototype request tasks and assisting Product Development Team in both Engineering & Prototype Lab aspects.
• Operate AM Machines, conventional milling machines, and perform basic maintenance.
• Ensure all machines are up and running at specific standards.
• Set up and read programming, make program alterations or troubleshoot minor errors.
• Control and ensure all functions operate properly to achieve high quality hardware within set standards and timelines.
• Receive and check CAD files, ensuring correct scale, size, constraints for chosen AM technology, and printable condition.
• Schedule and prioritize files for printing; files can be submitted by any design group.
• Interpret CAD Drawings and technical work instructions.
• Inspect parts dimensions and geometry per drawing and instructions.
• Coordinate with support engineers, tool re-grinder, tool rectification supplier for machine maintenance.
• Operate equipment including grinding, cutting, drilling, etc., as required.
• Initiate & implement continuous improvement activities Kaizen and 5S to improve productivity, quality and safety in BMA PDE labs.
• Perform workshop administrative tasks: consumables records, purchasing, tools & equipment records, equipment maintenance scheduling, 5S, safety audits, etc.
• Design and manufacture jigs & fixtures for product development, production, and prototyping.
• Understand the catalog and applications of standard parts.
• Contribute to safety documentation & presentation, work procedure and audit for BMA PD&E labs.
• Coordinate and manage team tasks based on project urgency and resource availability.
• Recommend prototype methods and technology to achieve workable and reliable prototype samples for product validation.

Qualifications

Core Competencies

• Engineering fundamentals, technical & technology focus
• Consumer focus, business and financial acumen
• Soft skills – communication, presentation, technical writing, influential and convincing
• Interpersonal, collaborative and inclusive
• Design of Experiments, SPC, MSA & process capability
• Standard and compliance knowledge (ASTM, UL and IEC)
• Able to coach and monitor other associates in the laboratory.

Required Experience / Education

• Diploma in Mechanical / Manufacturing engineering.
• More than 8 years of experience in machining/prototyping or similar industry.
• Expert in AM Machines such as FDM, SLA, SLS, etc.
• Expert in Vacuum Casting method as Additive Manufacturing.
• Vast experience in Conventional Milling and lathe.
• Experience operating CO2 laser cut machine.
• Knowledgeable in CAM or CNC codes & operating CNC lathe/centers for machining.
• Able to use measuring tools (e.g., calipers) to take accurate measurements.
• Practical experience in AM technology and postes be an added advantage.
• Possessing good and vast experience in model making and hand tool usage.
• Understanding 5S concepts.
• Strong team player with good interpersonal and communication skills.
• Knowledge of properties and application of plastic, metal, and other material.
• Ability to read technical drawings and manuals.
• Diligent, hardworking, and able to work in fast pace environment.