Process Engineer II

Mattel; Seberang Perai; On-site; MYR 60,000 - 80,000; Full time

Job summary

A global toy manufacturing company is seeking a Process Engineer for their Die Casting Department in Seberang Perai, Malaysia. This role involves developing and maintaining die casting processes to ensure high-quality production and efficiency. The ideal candidate will work collaboratively across teams to improve processes, reduce scrap rates, and ensure safety compliance. A minimum of 3 years of experience in process engineering and a degree in Mechanical Engineering are required. Proficiency in MS Office and knowledge of CAD software are advantages.

Qualifications

• Minimum 3 years of relevant experience in process engineering.
• Basic knowledge of plastic injection molding and die casting processes.
• Familiarity with Lean Manufacturing, Kaizen, or Six Sigma principles is advantageous.

Responsibilities

• Develop and establish standard operating procedures for die casting machines.
• Provide technical support to operators and supervisors.
• Drive Lean Manufacturing and Kaizen initiatives within the die casting area.
• Ensure compliance with safety regulations and environmental standards.
• Prepare and maintain process documentation and technical reports.

Skills

Strong problem-solving skills

Good communication skills

Analytical skills

Ability to work independently

Proficiency in MS Office

Education

Diploma or Degree in Mechanical Engineering

Tools

CAD software

Job description

The Process Engineer in the Die Casting Department is responsible for developing, optimizing, and maintaining die casting processes to ensure high-quality production, efficiency, and safety. This role involves cross‑functional collaboration with design, quality, maintenance, and production teams to drive continuous improvement and support new product introductions.

Process Development & Optimization

• Develop and establish standard operating procedures (SOPs) for die casting machines and related equipment.
• Define and optimize process parameters (injection speed, pressure, temperature, cooling, cycle time, etc.) for stable and repeatable production.
• Conduct DOE (Design of Experiments) and root cause analysis to improve casting quality and reduce rejection rates.
• Collaborate with tooling engineers to improve die life, reduce flashing, and enhance mold design for manufacturability.
• Analyze cycle times, scrap rates, and machine performance to improve throughput and reduce waste.

Production Support

• Provide technical support to operators and supervisors for process troubleshooting and problem‑solving.
• Monitor real‑time production data to ensure compliance with quality and efficiency standards.
• Lead corrective actions for casting defects such as porosity, shrinkage, cold shuts, misruns, or surface defects.
• Troubleshoot equipment and process issues to minimize downtime.

Continuous Improvement

• Drive Lean Manufacturing and Kaizen initiatives within the die casting area.
• Reduce scrap rates, energy consumption, and cycle times through systematic improvements.
• Monitor and report key performance indicators (KPIs) such as OEE, scrap rate, and productivity.

Safety & Compliance

• Ensure all processes comply with safety regulations, environmental standards, and company policies.
• Conduct risk assessments and implement preventive measures for safe operations of die casting machines.

Documentation & Reporting

• Prepare and maintain process documentation, work instructions, and technical reports.
• Track KPIs (OEE, scrap %, cycle time, downtime, cost per part, etc.) and report performance trends.

Qualifications, Skills & Experience

Diploma or Degree in Mechanical Engineering or a related field.

Minimum 3 years of relevant experience in process engineering, preferably in the manufacturing industry.

Technical Knowledge

• Basic knowledge of plastic injection molding and die casting processes.
• Familiarity with Lean Manufacturing, Kaizen, or Six Sigma principles will be an added advantage.

Skills

• Strong problem‑solving and analytical skills.
• Good communication and interpersonal skills to work with cross‑functional teams.
• Ability to work independently and manage multiple priorities.
• Proficiency in MS Office and exposure to CAD software is an advantage.