Manufacturing Engineer (PCBA)

BI Technologies Corporation Sdn Bhd; Kuantan; On-site; MYR 60,000 - 80,000; Full time

Job summary

A leading technology company in Malaysia is seeking a process engineer with a BSc in Manufacturing or Electronics Engineering and over 5 years of experience. The role involves optimizing industrial processes, maintaining quality standards, and implementing lean manufacturing practices. Strong knowledge of PPAP, APQP, and methodical problem-solving skills are essential. The successful candidate will collaborate with various departments to enhance productivity and efficiency, ensuring projects meet KPI targets.

Qualifications

• 5+ years of proven experience in process engineering in manufacturing.
• Knowledge in Production Part Approval Process (PPAP) and Product and Process Validation.
• Familiarity with Lean Manufacturing and PDCA methodologies.

Responsibilities

• Develop and optimize industrial processes from inception to certification.
• Create process documentation and operating instructions.
• Determine equipment and tools for product manufacturing.
• Design and fabricate jigs and fixtures for production.
• Implement LEAN Manufacturing best practices.

Skills

Process engineering experience

Knowledge of PPAP

Knowledge of APQP

Lean Manufacturing methodology

PDCA methodology

Education

BSc Degree in a related discipline

Job description

Qualifications

• BSc Degree in a discipline related to Manufacturing / Production or Electronics / Electrical Engineering.
• Minimum 5 years of proven working experience in process engineering in the manufacturing environment (preferably in Electronics Industry).
• Knowledge of Production Part Approval Process (PPAP) and also Product and Process Validation.
• Knowledge of Advanced Product Quality Planning (APQP) and experience in Process Design and Development Verification.
• Knowledge in Lean Manufacturing methodology and experience in PDCA methodology.

Responsibilities

• Develop, configure and optimize industrial processes from inception through to start up and certification.
• Provide process documentation and operating instructions – Control Plan (CP), PFMEA, Operations Instruction Card (OIC), etc.
• Determine the machines, equipment, tools, jigs and fixtures required for products manufacturing.
• Plan for balanced processes implementation on the production floor.
• Design and request for fabrication of jigs, fixtures and gauges for new model’s mass production and also those require updates.
• Initiate the start-up (buy-off) of new model’s mass production.
• Develop LEAN Manufacturing best practices, routines and innovative solutions to improve production rates and quality of output.
• Continuously improve process capability and production volume while maintaining and improving quality standards to meet KPI targets (Sales, OTD, Productivity, Yield, RMA, Scraps, etc).
• Maintain reliable and safe manufacturing systems while improving production rates, efficiency, yields, costs and changeovers.
• Troubleshoot process related problems and recommend solutions. All findings and solutions are to be properly documented.
• Assess processes, take measurements and interpret data.
• Prepare samples for study, collect, record, transcribe data and show results in reports.
• Perform process simulations.
• Work with Quality Department in preparing 8D Corrective Action Report.
• Work with equipment designers (Automation Team) to develop cost-effective automated or mechanized equipment.
• Research and purchase new manufacturing technology through CEA.
• Perform new equipment validation and commissioning for mass production.
• Manage cost and time constraints.
• Assist Quality Department on products risk assessments.
• Ensure projects are completed on time.
• Support to build sample products when needed.
• Maintains constant and adequate dialogue with superior and others to improve communications.