Overview
Few positions available under Molding Engineering section:
Responsibilities
- Lead and manage the end-to-end NPI process for plastic injection molded components and assemblies.
- Plan and execute mold trials (T0, T1, etc.) and validation runs (IQ, OQ, PQ) to qualify tools and processes.
- Develop and optimize injection molding parameters and process documentation (WI, SOP, etc.).
- Work with tooling engineers, process engineers, and QA to resolve dimensional, cosmetic, or functional issues.
- Identify and mitigate risks during the product ramp-up.
- Monitor project timelines, budgets, and ensure successful project handover to mass production.
- Drive continuous improvement initiatives based on lessons learned from NPI cycles.
- Analyze trial reports, implement corrective actions, and drive process improvements.
- Ensure compliance with quality and regulatory standards (ISO, FDA, etc. as applicable).
- Provide training and support for production engineers and technicians.
- Experience with setting up molds and silicone processing for injection molding machines and automated equipment.
- Performs daily, weekly, monthly and annual maintenance of all LSR machinery, equipment and systems.
- Monitors and corrects efficiencies of processes.
- Train employees on jobs and perform machine/mold setups.
- Troubleshoots process and machine issues and repairs/corrects findings.
- Implement and maintain SIM (Scientific Injection Molding) where appropriate.
- Pulls, cleans, measures screws and barrels as required – maintaining updated/accurate database.
- Develop and manage validation protocols and reports (IQ/OQ/PQ) and provide objective evidence that equipment, processes, test methods, and product meet requirements and are compliant with regulations.
- Generate and maintain documentation for all internal manufacturing processes.
- Responsible to head up test mold progress, perform test mold failure analysis and take lead to improve or overcome new tooling issue before mass production.
- Responsible to establish and maintain technical documentation of new and existing products.
- Responsible to analyze, follow up, troubleshooting new trial run or mass production product issues caused by technical settings.
- Responsible to improve production injection molding quality, cycle time and efficiency through process parameter optimization.
- Coordinate internal related matters for mold, production equipment maintenance and repair.
- Supervise injection technicians to follow up job progress and product quality. Assist QE engineer in the first article inspection submission.
- Accountable for the assignment and performance of subordinates.
- Responsible to handle injection technician daily tasks and work schedule.
- Organize technical training and mentoring of relevant injection technical skills.
- Responsible for injection engineering 7S activity and safe working environment, maintaining high standards.
Qualifications
- Minimum Diploma or Degree in Mechanical / Electrical Engineering or equivalent.
- Minimum 5 years of working experience in plastic injection molding or related field.
- Understanding of 5S Management, QMS, ISO 13485 procedures and requirements.
- Knowledge of mechanical / electrical control.
- Ability to manage a group of people.
- Must be willing to hands-on and work in plastic injection molding environment.