Process Optimization & Improvement
- Analyze existing roller chain production processes (stamping, heat treatment, assembly, etc.).
- Identify and implement improvements to increase efficiency, reduce waste, and maintain quality.
- Conduct time and motion studies, cycle time analysis, and cost reduction initiatives.
New Process Development
- Develop and validate new manufacturing processes or upgrades.
- Support new product introduction (NPI) by designing scalable and efficient production methods.
Tooling and Equipment Management
- Specify, evaluate, and commission jigs, fixtures, dies, and automated equipment.
- Troubleshoot machinery/process issues and work with maintenance to ensure uptime.
Quality and Compliance
- Work closely with QA/QC to ensure processes meet ISO/IATF 16949, and customer-specific standards.
- Lead root cause analysis and implement corrective actions for process-related issues.
Documentation and Standardization
- Prepare and update work instructions, SOPs, PFMEA, process flow charts, and control plans.
- Maintain accurate documentation for audits and production traceability.
Cross-functional Support
- Collaborate with Design, Maintenance, and Production teams for continuous improvements.
- Train operators and technicians on new processes or improvements.