Senior Process Engineer

Ascentec Engineering Sdn Bhd; Batu Kawan; On-site; MYR 80,000 - 120,000; Full time

Job summary

A leading engineering company in Batu Kawan is seeking a seasoned Process Engineer to optimize and sustain manufacturing processes. Candidates must have a Bachelor's degree in Engineering and at least 8 years of manufacturing process engineering experience, preferably in precision machining or aerospace. The role emphasizes quality improvements, complex problem-solving skills, and collaboration with cross-functional teams. Ideal for those passionate about continuous improvement and innovation.

Qualifications

• 8+ years of experience in manufacturing process engineering.
• Experience in precision machining, aerospace, or medical device environments.
• Deep knowledge of secondary processes like buffing, polishing, and packaging.

Responsibilities

• Develop end-to-end processes for buffing, polishing, and hardware installation.
• Create and maintain SOPs and process documentation.
• Lead tooling selection to improve process capability and repeatability.
• Conduct process validations and readiness reviews.

Skills

Process engineering

Root cause analysis

Lean Manufacturing

Communication skills

Collaboration skills

Education

Bachelor’s degree in Engineering

Job description

Overview

Ascentec Engineering Malaysia is a world class CNC manufacturing facility serving international and domestic markets. Located in Batu Kawan Industrial Park, Penang, Malaysia. We provide PCBA Tooling and Precision Machining divisions to deliver high-quality parts, products, and services. We strive to solve complex manufacturing problems for our customers to help their business growth.

Responsibilities

• Secondary Process Engineering & Packaging: Develop, optimize, and sustain end-to-end processes for buffing, polishing, hardware installation, and other secondary operations.
• Own the creation and maintenance of SOPs, work instructions, PFMEAs, and process documentation.
• Lead tooling, fixture, and equipment selection to improve process capability and repeatability.
• Perform time studies, process simulations, and capacity analysis to support production scaling.
• Design and develop packaging methods to ensure product integrity during handling, storage, and shipment.
• Create packaging drawings, specifications, validation plans, and documentation.
• Collaborate with suppliers and internal teams to evaluate cost-effective, reliable packaging materials and solutions.
• Perform packaging validation testing and ensure compliance with customer or regulatory requirements.
• Quality, 8D & Root Cause Analysis: Lead complex 8D investigations, ensuring strong root cause identification and effective corrective/preventive action implementation.
• Partner with Quality and Manufacturing teams to improve process capability, reduce scrap, and enhance product quality.
• Monitor process KPIs and drive closure of quality issues through systematic problem-solving approaches.
• Continuous Improvement & Innovation: Lead Lean, Kaizen, and waste reduction initiatives across secondary processes.
• Champion process automation, tooling enhancements, and next-generation process technologies.
• Conduct process validations, risk assessments, and readiness reviews for new or improved processes.
• Mentor junior engineers and technicians in process best practices and problem-solving tools.
• Cross-Functional Engagement: Work closely with Production, Quality, Supply Chain, and Program Management teams to support NPI and continuous improvement.
• Provide technical training and floor support for operators and assembly personnel.
• Participate in customer audits, technical reviews, and process readiness assessments.

Qualifications

• Bachelor’s degree in Mechanical, Manufacturing, Industrial Engineering, or related field (or equivalent experience).
• 8+ years of experience in manufacturing process engineering; precision machining, aerospace, or medical device environment preferred.
• Deep knowledge and hands-on experience in secondary processes: buffing, polishing, sub-assemblies, packaging and documentation.
• Proven leadership in 8D problem-solving, root cause analysis, and CAPA implementation.
• Strong background in Lean Manufacturing, PFMEA, control plans, and continuous improvement methodologies.
• Excellent communication, leadership, and collaborative skills.
• Ability to lead initiatives independently and influence cross-functional teams.