Operator

Ranpak; Johor; On-site; MYR 30,000 - 45,000; Full time

Job summary

A leading manufacturing company in Johor, Malaysia, is seeking a Machine Operator with experience in operating kraft paper conversion machines. Responsibilities include operating machines, ensuring quality standards, assisting in maintenance, and tracking production data. The ideal candidate should have 3+ years' experience in a similar role and a strong understanding of machinery operation. This position requires adherence to safety protocols and the ability to work in a dynamic team environment.

Qualifications

• 3+ years of experience operating industrial machinery in a manufacturing environment.
• Knowledge of mechanical, electrical, and pneumatic systems is essential.
• Experience in a Kraft paper conversion facility is a plus.

Responsibilities

• Operate and monitor kraft paper conversion machines efficiently.
• Conduct quality checks and assist with preventive maintenance.
• Track production metrics and report any quality issues.

Skills

Technical Expertise

Problem-Solving

Attention to Detail

Safety-Conscious

ERP Systems

Education

SPM or Equivalent

Technical or vocational training in machinery operation

Job description

Responsibilities

• Machine Operation and Monitoring
  • Operate Conversion Machines: Run Kraft paper conversion machines that include mechanical systems, electrical controls, and pneumatic components, ensuring smooth and efficient operations.
  • Monitor Machine Performance: Continuously monitor machine parameters, such as speed, pressure, and temperature, to ensure proper functioning and timely adjustments.
  • Machine Adjustments: Perform minor adjustments to machine settings as necessary to maintain quality and efficiency, including speed and feed adjustments to align with production requirements.
  • Quality Control
    • Inspect Finished Products: Conduct quality checks on finished Kraft paper products to ensure they meet specifications and standards.
    • Troubleshoot Quality Issues: Detect and troubleshoot any quality issues during the production process, including defects, material inconsistencies, or machine malfunctions.
    • Document Quality Deviations: Record and report any product deviations from quality standards and work with supervisors and maintenance to implement corrective actions.
  • Machine Maintenance Support
    • Preventive Maintenance Assistance: Assist the maintenance team in performing routine preventive maintenance, such as cleaning, lubricating, and replacing minor parts on mechanical and pneumatic systems.
    • Report Malfunctions: Immediately report any significant machine malfunctions or breakdowns to the maintenance team and production supervisor to avoid prolonged downtime.
    • Basic Repairs: Perform basic repairs and adjustments to machines when necessary, following established procedures and under the guidance of the maintenance team.
  • Production Reporting
    • Track Production Output: Record production metrics such as output, machine downtime, and material usage, ensuring accurate documentation for each shift.
    • Log Operational Data: Ensure all production transactions and machine activity are logged in SAP ERP or similar software to maintain accurate production records.
    • Communicate with Production Leader / Production Supervisor: Provide regular updates to production leader or production supervisor on production progress, quality issues, and machine performance.
  • Safety and Compliance
    • Adhere to Safety Procedures: Follow all safety protocols, including Lock-Out Tag‑Out (LOTO) procedures, when working on or near equipment to ensure personal and team safety.
    • Use of PPE: Always ensure proper use of personal protective equipment (PPE).
    • Machine Safety Checks: Conduct safety checks on machines before and after each shift to ensure they are functioning safely and correctly.
  • Continuous Improvement
    • Identify Process Improvements: Proactively identify opportunities for improving machine performance, reducing waste, and optimizing the production process.
    • Collaboration with Team: Work closely with the production team to share ideas for improving operational efficiency and maintaining high standards of quality and safety.

MAIN TASKS

• The Machine Operator is responsible for efficiently operating and monitoring kraft paper conversion machines, performing minor adjustments to maintain quality and efficiency.
• Key tasks include conducting quality checks, assisting with preventive maintenance, tracking production metrics, and adhering to safety protocols.
• The operator collaborates with the production team to identify process improvements and ensure consistent product quality while minimizing downtime and waste.

Education and Experience

• SPM or Equivalent required; technical or vocational training in machinery operation or industrial maintenance is preferred.
• 3+ years of experience operating industrial machinery, ideally in a manufacturing environment with mechanical, electrical, and pneumatic systems.
• Experience working in a Kraft paper conversion facility or similar manufacturing environment such as corrugated box manufacturing and flexible packaging is a plus.

Skills

• Technical Expertise: Proficient in operating machines with mechanical, electrical, and pneumatic controls, as well as basic machine troubleshooting.
• Problem‑Solving: Strong troubleshooting and diagnostic skills, particularly in identifying and resolving machine‑related issues.
• Attention to Detail: Ability to monitor product quality and perform machine adjustments to meet production standards.
• Safety‑Conscious: Knowledge of industrial safety practices and commitment to following established safety protocols.
• ERP Systems: Familiarity with SAP ERP or equivalent software for logging production data and machine activity is preferred.

Other Requirements

• Ability to work in a fast‑paced, shift‑based environment, including nights and weekends as required.
• Strong communication skills and the ability to work in a team setting.
• Physical capability to stand for extended periods, lift heavy objects (up to xx kg), and work with large industrial machines.
• This role involves working in an industrial manufacturing environment with exposure to loud noises, dust, and heavy machinery.