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A manufacturing company in Selangor, Malaysia, seeks an experienced CNC Programmer to lead offline programming for Turn-Mill CNC machinery. The ideal candidate should have over 5 years of CNC programming experience and mastery in SolidCAM or Hypermill. Key responsibilities include developing complex machining programs, optimizing strategies for efficiency, and ensuring zero interference in toolpaths through thorough simulation. Strong analytical and collaboration skills are essential for bridging design and production teams.
The primary objective of this role is to spearhead the offline programming, simulation, and optimization for the facility's new Turn-Mill CNC machinery. Utilizing high-end CAM software, you will be responsible for developing efficient, collision-free toolpaths and robust machining strategies to ensure high-precision parts meet stringent engineering specifications from the very first article.
Multi-Axis Programming: Develop complex 5-axis and multi-tasking turn-mill programs using SolidCAM or Hypermill.
Design and implement advanced machining strategies (e.g., trochoidal milling, barrel finishing) to reduce cycle times and improve surface finishes.
Work closely with software vendors to fine-tune post-processors for the new turn-mill machine architecture.
Conduct full machine-tool simulations to verify toolpaths, ensuring zero interference between the spindle, workpiece, and clamping devices.
Virtually design and validate specialized jigs, fixtures, and customized tooling requirements for multi-axis operations.
Generate detailed setup sheets and tool lists to guide CNC Machinists during the physical machine setup.
Support the initial "first-cut" on the shop floor, troubleshooting and refining programs at the controller to ensure real-world alignment with the digital twin.
Establish a library of standardized cutting parameters and tool templates for future projects.
GD&T Interpretation: Ensure all programs are written to achieve the precise tolerances defined by Geometrical Dimensioning and Tolerancing (GD&T) standards.
Continuously review existing programs to identify opportunities for tool path optimization and cost reduction.
Exceptional ability to visualize complex 3D toolpaths and identify potential geometric conflicts.
Strong communication skills to act as the bridge between the design engineering team and the production machinists.
A meticulous approach to data entry and simulation to prevent costly machine downtime or damage.