Senior Process Engineer

Ascentec Engineering; Seberang Perai; On-site; MYR 80,000 - 120,000; Full time

Job summary

A leading engineering company in Penang is seeking a Process Engineering & Packaging expert to develop and optimize manufacturing processes. Key responsibilities include designing packaging methods, leading lean initiatives, and mentoring junior engineers. The ideal candidate has over 8 years of experience, a Bachelor's degree in engineering, and strong leadership skills. This role offers an opportunity to ensure product integrity and improve process efficiency in a dynamic environment.

Qualifications

• 8+ years of experience in manufacturing process engineering, preferably in aerospace or medical devices.
• Deep knowledge in secondary processes like buffing and packaging.
• Proven leadership in 8D problem-solving and CAPA implementation.

Responsibilities

• Develop and optimize end-to-end processes for secondary operations.
• Lead tooling and equipment selection to improve process capability.
• Design and develop packaging methods ensuring product integrity.

Skills

Lean Manufacturing

Root Cause Analysis

Leadership

Communication

Education

Bachelor’s degree in Mechanical, Manufacturing, Industrial Engineering, or related field

Job description

Job Description

Secondary Process Engineering & Packaging

• Develop, optimize, and sustain end-to-end processes for buffing, polishing, hardware installation, and other secondary operations.
• Own the creation and maintenance of SOPs, work instructions, PFMEAs, and process documentation.
• Lead tooling, fixture, and equipment selection to improve process capability and repeatability.
• Perform time studies, process simulations, and capacity analysis to support production scaling.
• Design and develop packaging methods to ensure product integrity during handling, storage, and shipment.
• Create packaging drawings, specifications, validation plans, and documentation.
• Collaborate with suppliers and internal teams to evaluate cost-effective, reliable packaging materials and solutions.
• Perform packaging validation testing and ensure compliance with customer or regulatory requirements.
• Lead complex 8D investigations, ensuring strong root cause identification and effective corrective/preventive action implementation.
• Partner with Quality and Manufacturing teams to improve process capability, reduce scrap, and enhance product quality.
• Monitor process KPIs and drive closure of quality issues through systematic problem-solving approaches.
• Lead Lean, Kaizen, and waste reduction initiatives across secondary processes.
• Champion process automation, tooling enhancements, and next-generation process technologies.
• Conduct process validations, risk assessments, and readiness reviews for new or improved processes.
• Mentor junior engineers and technicians in process best practices and problem-solving tools.

Cross-Functional Engagement

• Work closely with Production, Quality, Supply Chain, and Program Management teams to support new product introductions (NPI) and continuous improvement.
• Provide technical training and floor support for operators and assembly personnel.
• Participate in customer audits, technical reviews, and process readiness assessments.

Qualifications

• Bachelor’s degree in Mechanical, Manufacturing, Industrial Engineering, or related field (or equivalent experience).
• 8+ years of experience in manufacturing process engineering; precision machining, aerospace, or medical device environment preferred.
• Deep knowledge and hands-on experience in secondary processes: buffing, polishing, sub-assemblies, packaging and documentation.
• Proven leadership in 8D problem-solving, root cause analysis, and CAPA implementation.
• Strong background in Lean Manufacturing, PFMEA, control plans, and continuous improvement methodologies.
• Excellent communication, leadership, and collaborative skills.
• Ability to lead initiatives independently and influence cross functional teams.