Lead/Senior Manufacturing Engineer (Film Lamination & Side Coat)

Lumileds; Bayan Lepas; On-site; MYR 200,000 - 250,000; Full time

Job summary

A leading LED technology company is seeking a Process Manager to oversee materials manufacturing processes in Penang, Malaysia. The role involves ensuring quality and yield in operations, leading continuous improvement projects, and utilizing problem-solving skills. Candidates must have 3 to 7 years of experience in a relevant industrial environment, with key skills in film lamination, statistical analysis, and machine performance. This is an exciting opportunity to work in a fast-paced, innovative environment.

Qualifications

• Requires 3-7 years of experience in an industrial environment.
• In-depth knowledge of process machine architectures and performance.
• Hands-on knowledge in phosphor material mixing is advantageous.

Responsibilities

• Manage the materials manufacturing process for stable phosphor film lamination.
• Conduct process window studies to optimize cost and quality.
• Lead Continuous Improvement Projects to enhance performance.

Skills

Film lamination

Analytical skills

Interpersonal skills

Statistical analysis tools

Problem solving

Tools

Microsoft Word

Microsoft Excel

Minitab

JMP

Job description

Who We Are

Who We Are:

Lumileds International is a global leader in LED technology, innovation, and solutions for the automotive, display, illumination, mobile, and other markets where light sources are essential. Our approximately 3,300 employees operate in over 15 countries to partner with our customers to deliver solutions for lighting, safety, and well-being.

The Lumileds environment is fast-paced, cutting-edge, intelligent and fun! We are looking for exceptional talent to join our team! To learn more, visit lumileds.com.

Position Summary

Position Summary:

To manage, sustain and improve a highly complex materials manufacturing process in an industrial environment by applying problem solving skills, statistically analysis methods, 6sigma tools and other quality tools. Ensures process yields, product performance, quality, cost, supply chain and safety are aligned to or exceed department goals.

What You Will Do

1. Responsible for ensuring stable phosphor film lamination and side coat processes.
2. Full process ownership on quality, yield, defect containment, process capability and stability, cost, CpK and other related KPIs.
3. Perform process window study using standard tools like DOE approach and material / equipment assessment to optimize process in term of cost, and quality.
4. To create predictable lamination quality control through supplier film batches characteristic.
5. Responsible for process development / optimization to improve process quality and reliability.
6. Establish optimum process and provide support to train operations team.
7. Develop equipment / material specification for assigned processes, including reject and acceptance criteria.
8. Lead process transfer, material cost down, process & tool qualification and ramp related projects.
9. Lead and drive Continuous Improvement Projects (CIP) to enable cost reduction, capacity expansion, yield and performance enhancement to enable the production of Best-In-Class LED chips at competitive cost.
10. Create and maintain documentation, certification & compliance of procedure in assigned functional areas according to safety & quality standard to meet legal & customer requirements.
11. Perform risk assessment and derive necessary control to keep process stable. Owner of PFMEA, control plan and working instruction.

What You Will Bring (Required Qualifications)

• Skills in film lamination and side coat knowledge and experience.
• In-depth knowledge of process machine architectures, machine performance measures and designs.
• Hands-on knowledge in phosphor material and silicone mixing processing will be an advantage.
• Problem solving oriented, strong analytical mind and interpersonal skills.
• Skills in statistical analysis tools, 8D problem solving, SPC, FMEA and DMAIC.
• Proficiency with Microsoft Word, Excel, Project, Power Point, Minitab and JMP.
• Initiative and able to work under minimum supervision.
• Comfortable working in a fast-paced environment.
• Prefer if possess minimum knowledge in optical characteristics of LED and color control.

Field of Study

Years of Experience (Minimum)

3 - 7 years

Lumileds is an Equal Employment Opportunity Employer