We are seeking a talented and experienced Senior Engineer or Engineer to join our team at CASTCO SDN BHD in Teluk Panglima Garang, Selangor. As a full‑time position, you will play a crucial role in our Engineering or Quality control, operations, contributing to the strategic goals and success of the company.
Responsibilities
Customer Engineering & Communication
- Review technical drawings, 3D models, and specifications with customers during the project initiation and development phases.
- Provide DFM (Design for Manufacturability) feedback to customers for die‑cast components.
- Attend engineering meetings with customers to discuss technical requirements, tolerance issues, material specs, and quality expectations.
- Coordinate and respond to technical queries, design changes, and feasibility requests from customers.
Tooling & Development Coordination
- Work closely with toolmakers to ensure die design, fabrication, and modification meet customer and internal casting requirements.
- Oversee tooling timelines, die trials (T0, T1, T2), and improvement activities based on sample feedback.
- Evaluate trial samples and coordinate with QC and production teams to validate dimensions, visual quality, and process stability.
Internal Engineering Interface
- Collaborate with production, quality, and design teams to ensure smooth transition from development to mass production.
- Lead or assist in APQP activities, including control plans, FMEA, PPAP, and process validations.
- Participate in engineering change management (ECN/ECR) and maintain project documentation.
Quality Control
- Ensure departmental objective, goals and procedures are established and implemented.
- Develop and implement quality control plans, inspection standards, and testing procedures for die‑cast components.
- Analyze product and process non‑conformity; lead root cause analysis (RCA) and implement effective corrective and preventive actions (CAPA).
- Supervise and support QC inspectors in daily in‑process and final inspections.
- Coordinate and perform First Article Inspection (FAI), incoming inspection, and outgoing quality audits.
- Monitor and improve process capability (Cp, Cpk) and use Statistical Process Control (SPC) to maintain consistency.
- Collaborate with design, production, and tooling teams to review casting defects (e.g., porosity, cold shuts, shrinkage) and recommend improvements.
- Participate in the preparation and submission of PPAP (Production Part Approval Process) documents for new or revised parts.
- Ensure compliance with ISO 9001 and customer‑specific quality requirements.
- Conduct internal audits and support external customer or certification audits.
- Train production and QC staff on quality requirements and problem‑solving tools.
What we’re looking for
- Bachelor’s Degree or Diploma in Mechanical Engineering, Manufacturing, or a related field.
- Minimum 2‑5 years of experience in quality control or quality engineering in the aluminium die casting or metal industry.
- Strong knowledge of die casting processes, casting defects, and quality inspection techniques.
- Proficient in reading technical drawings and GD&T (Geometric Dimensioning & Tolerancing).
- Knowledge of ISO 9001 / IATF 16949 and familiarity with PPAP / APQP documentation is a plus.
- Strong communication skills and ability to handle direct technical discussions with customers and external vendors.
- Fresh graduate is welcome to apply. On‑job training and guidance is provided.
What we offer
At CASTCO SDN BHD, we are dedicated to nurturing a supportive and rewarding work environment. We offer competitive remuneration, opportunities for professional development, and a range of benefits to ensure a healthy work‑life balance. Our team is passionate about innovation and collaboration, and we provide the resources and support to help our employees thrive.
About us
CASTCO SDN BHD is a leading aluminium die cast manufacturer, serving a diverse range of industries in the global market. Our team of talented professionals is committed to pushing the boundaries of what’s possible and creating a sustainable future.
If you are excited about this opportunity and believe you have the skills and experience to excel in this role, we encourage you to apply now.