Overview
Job Title: Senior Quality Assurance Specialist
Reporting to: Quality Systems/Quality Assurance Manager
Roles reporting to this position: Quality Assurance Specialist, Inspector
Summary of Role:
A leadership role that actively supports the following requirements:
- Maintaining Quality management system registration to ISO 9001:2015 and 14001-2015 standards employed at the organization and Quality Manual requirements
- Maintaining certification to D-01-05 and CWPCP Quality Plan
- New product introduction planning and deliverables
- Product quality meets internal and customer objectives.
- Internal QMS processes to meet target objectives.
- Champion of Quality Management System.
Internal Customers: Operational Departments, Management of organization and Leadership
External Customers: Suppliers of materials and products to organization; as well as customers and end users of products, Registration and certification bodies.
Core Responsibilities
This role supports all day-to-day use of policies, procedures, methods and activities related to the effectiveness of the Quality and Environmental Management Systems and includes the following responsibilities:
- Manage preparation for, organization of and support the ISO audits
- Recommend and implement changes to the quality management systems, policies, procedures and processes
- Support management review meetings and actions
- Provide failure analysis and associate corrective action of customer escapes, supplier and internal non-conformances
- Educating and training of company personnel on the Quality Management Systems and procedures
- Recommending drawing and procedure changes
- Supporting the development of new products through project quality planning activities such as project deliverables, project quality plans, design reviews, first articles, reports, configuration audits and analysis as required
- Writing workmanship standards and defining verification checklists. Supporting Verification staff to ensure flow of material.
- Recommending improvements to ensure the effectiveness and efficiency of the verification process
- Inspector and operator self-verification training and certification
- Supporting the database/records, defining test and inspection specifications, documents and ensuring all records are accurate
- Leading the investigation and disposition of customer, internal and supplier Non-conformances. Initiating MRB meetings
- Manage team, including direction, development and oversight
- Performing the following types of audits as required, supplier, quality management system, environmental, work cell and configuration
- Initiating, investigating, determining root cause, action plans, follow up, documenting and verification of corrective actions as required. Using the QA toolkit and problem-solving methodologies on a day-to-day basis.
- Originating and closing Quality Alerts
- Recommending improvements to vendor quality requirements and performing vendor approvals
- Maintaining the equipment calibration system, outsourcing calibration and performing select calibrations or verifications
- Collect and analyze data and generate KPI reports, initiate actions when targets are not met
- Assessing and monitoring business process systems and manufacturing processes to ensure they function effectively and meet targets. Identify risks to those processes
- Interaction and co-ordination with all departments to ensure quality targets are met or actions defined
- Visual verification and quality auditing of manufactured products as required.
- Hands-on testing as required
- Record keeping; maintaining documentation and verification files
- Working closely with the Plant Manager to ensure work flows smoothly through the verification process to meet company delivery schedules
- Being alert to potential problems and bringing them to the attention of the Quality Manager/General Manager
Other Responsibilities
Supporting Continuous Improvement activities using the appropriate C.I. tools such as; 5Why’s, 8D Problem Solving, Advanced Quality Planning, 5S, etc.
Other duties and responsibilities that may be assigned to the role.
Performance Standards
- Ability to work with customers, suppliers and across all departments at a hands-on, as well as at a management level with minimal supervision
- Coherent, logical, accurate, complete and prompt analysis, reports, audits, non-conformances, corrective actions, KPI’s and investigations
- Excellent knowledge of principles, methods, policies and procedures for quality systems
- Experience with auditing (Internal and with external suppliers)
- Strong ability to clearly communicate verbally and in writing and present complex issues in a clear concise manner using problem solving tools as required
- Coach/train quality assurance team members and other staff as required
- Efficient and work within schedule requirements
- Dependable - being able to work well and to standards without supervision
- Safety – Participates in Safety practices, policies and procedures to ensure a safe work environment
Skills & Behaviors
Must have direct experience or be proficient with:
- ISO 9001 Quality management standard. Experience with ISO14001:2015 would be an asset.
- Technical knowledge of electronics manufacturing, assembly and test techniques.
- Interpret and influence the engineering drawing package and quality requirements
- Root cause, problem solving and analytical skills; use of the 8D problem solving techniques, pareto analysis, statistical methods, 5Why
- Taking ownership of issues, tasks and initiates actions, including follow up and tracking
- Non-conformance investigation and management
- Ability to work independently as well as within a team at various levels within an organization
- MS Office skills, including Word, Excel and PPT
Experience or familiarity with
- Special processes such as; soldering
- Ability to use test equipment such as test jigs as required
- Environmental management systems
- Negotiation skills to achieve win-win solutions.
- Ability to influence others at various levels within an organization.
- MRP and QMS data systems.
- Works as part of a team – for example, constructive contributions to team, co-operation with others in the team and across the company
- Communicates effectively – Provides and receives information clearly and effectively
- Ensures accuracy and quality – ensures that work is done correctly, completely, consistently and to required standards
- Accountable for actions
- Operates with integrity
- Understands the customer’s view
- Challenges the status quo and embraces change
- Operates with safety as a priority
Education
Technology or Engineering Degree and (Preferred) have a quality (CQE etc) or six sigma accreditations.
Experience
Minimum 5 years’ experience in Quality Engineering role in a similar environment is preferred