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Sr. NPI Process Engineer
Job summary
A leading manufacturing solutions provider is seeking a Senior Process Engineer (Plastics) to focus on new business and capacity expansion projects. The role involves developing plastic process technologies and leading a team in design reviews and process development.
Qualifications
- 5-7 years experience in injection and compression molding.
- Experience in developing manufacturing processes and documentation.
Responsibilities
- Lead process development and troubleshooting of molding processes.
- Manage multiple process development projects with minimal supervision.
- Coordinate design for manufacturability methodologies.
Skills
Education
Tools
Sanmina Corporation (Nasdaq: SANM) is a leading integrated manufacturing solutions provider serving the fastest-growing segments of the global Electronics Manufacturing Services (EMS) market. Recognized as a technology leader, Sanmina Corporation provides end-to-end manufacturing solutions, delivering superior quality and support to Original Equipment Manufacturers (OEMs) primarily in the communications networks, defense and aerospace, industrial and semiconductor systems, medical, multimedia, computing and storage, automotive and clean technology sectors. Sanmina Corporation has facilities strategically located in key regions throughout the world.
Sanmina Turtle Lake, Wisconsin is a full-service plastic injection molding, electronics integration and design service facility. They have 50 injection molding machines and expertise with engineering-grade resins. Sanmina Turtle Lake has long standing business partnerships with both tool designers and manufacturers.
PURPOSE:
The Senior Process Engineers (Plastics) primary focus will be new business and capacity expansion projects. In this position, you will research, model, and develop plastic process technologies, tool designs and processes for new and transfer Thermoset and Thermoplastic injection and compression molding applications projects. The candidate will be responsible for leading a team of Process Engineering Technicians in the execution of design reviews, process development and manufacturing introduction.
DUTIES / RESPONSIBILITIES:
Responsibility for the technology, process development and troubleshooting of thermoset and thermoplastic injection and compression molding processes
Coordinate design for manufacturability (DFM) methodologies into our design reviews
Investigate and recommend new technologies while staying current on manufacturing methods and tool designs
ESSENTIAL FUNCTIONS:
Manage multiple process development projects with minimal supervision
Manage start-up, debug, and commission of new and transfer molding processes
Plan and conduct experimental trials utilizing designed experiments to produce capable and stable molding processes
Apply statistical methods to estimate future manufacturing requirements and potential
Communicate and solve problems
Generate and update technical documents, reports, specifications and BOMs
Lead process development risk analysis (FMEA)
Coordinate and support pre-production build activities
Monitor NPI implemented processes for efficacy utilizing KPI's
Provide technical support to all facets of our facility
Recognize, document and define qualification requirements for improvements
Develop a flexible process engineering team that supports our critical deadlines
Train and provide direction to process engineering technicians and train manufacturing technicians as part of a qualification
Lead daily NPI sample activities
KNOWLEDGE, SKILLS, AND ABILITIES:
Knowledge of thermoset and thermoplastic resin systems, related processes and tooling is highly desired
Knowledge to innovate, design, and develop processes, procedures, tooling and automation
Sound understanding of injection molding machinery, auxiliary equipment and tooling
Ability to create, foster, and work in a team-oriented environment
Skilled at Root Cause Analysis and Problem Solving
Self-starter motivated to implement positive change to our NPI and manufacturing processes
Ability to provide input and alternatives during part design reviews that improve manufacturability
Other Experiences that we value:
Programming/troubleshooting experience with automation controls such as PLC's, HMI's, Servo's, and vision inspection systems
3D design software (Solid Works) skills and experience
Project Management skills and experience
Lean Manufacturing skills and experience
EXPERIENCE:
Prefer five to seven years of experience with hands-on injection and compression molding of thermoset and thermoplastic materials
Experience working as a member of an NPI customer focused team
Experience developing manufacturing processes (qualification or validation) and their associated documentation
Six Sigma Certification preferred, working knowledge of the DMAIC process is a plus
EDUCATION:
Bachelor's Degree in Engineering Required (Plastics, Industrial, Manufacturing, Mechanical). Exceptional experience will be considered.
Sanmina is an Equal Opportunity Employer - M/F/Veteran/Disability/Sexual Orientation/Gender Identity
* The salary benchmark is based on the target salaries of market leaders in their relevant sectors. It is intended to serve as a guide to help Premium Members assess open positions and to help in salary negotiations. The salary benchmark is not provided directly by the company, which could be significantly higher or lower.
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