1. Basic Information
Job Title: Chemical Technician – Galvanizing Workshop
Department: Galvanizing Workshop
Reporting to: Chemical Engineer / Workshop Supervisor
Work Location: Production Workshop & Chemical Laboratory
Job Type: Full-time
Responsibilities
- Chemical Solution Preparation
- Prepare pickling solutions, fluxes, and galvanizing baths according to specified formulas.
- Replenish chemicals based on consumption to maintain bath stability.
- Bath Monitoring & Analysis
- Regularly test bath parameters such as pH, concentration, and metal ion content.
- Record and report analysis data; take corrective actions when abnormalities are detected.
- Chemical Handling & Storage
- Manage chemical storage and usage in compliance with MSDS requirements.
- Ensure proper labeling, segregation, and safe handling of hazardous chemicals.
- Laboratory Testing & Quality Control
- Conduct sample testing (e.g., pickling effect, coating adhesion) as per process requirements.
- Assist the quality department in analyzing coating defects and implementing improvements.
- Equipment Maintenance
- Operate and maintain laboratory instruments (pH meters, titration equipment, analytical balances).
- Perform regular calibration to ensure measurement accuracy.
- Safety & Environmental Responsibility
- Comply with safety procedures for chemical operations to prevent leakage and accidents.
- Cooperate with environmental technicians for waste solution collection and neutralization.
- Training & Improvement
- Participate in training new employees on chemical operations.
- Provide suggestions for chemical optimization and consumption reduction.
Qualifications
- Education: Technical diploma or above in Chemistry, Chemical Engineering, or Materials Science.
- Experience: Minimum 1 year of chemical laboratory or electroplating/galvanizing experience.
- Skills:
- Proficiency in titration, pH measurement, and solution analysis.
- Knowledge of common chemicals (acids, alkalis, zinc salts, chlorides).
- Basic understanding of quality control in galvanizing processes.
- Language: Ability to read English chemical documentation; basic communication in English required.
- Certificates: Chemical handling or laboratory operation certificates preferred.
Working Conditions
- Exposure to acid mist, corrosive liquids, and chemical fumes; strict PPE use required (goggles, acid-resistant gloves, protective clothing).
- High-temperature and humid workshop environment.
- Shift work and overtime required.
Performance Evaluation
- Bath monitoring compliance rate ≥ 98%.
- Accuracy of chemical preparation ≥ 99%.
- Completion rate of chemical analysis records = 100%.
- Zero major chemical handling accidents.
- Chemical consumption within company target levels