Process Engineer

-; Ormskirk; On-site; GBP 39,000 - 46,000; Full time

Job summary

A leading manufacturing company in Ormskirk is seeking a Process Engineer to improve manufacturing processes and efficiency. The successful candidate will implement new processes, evaluate rework levels, and lead lean initiatives. A degree in engineering and proficiency in AutoCAD are required. This position offers a salary up to £46,000 annually plus bonuses, pension scheme, and various employee benefits including generous holiday entitlements and support programs.

Benefits

Salary of up to £46,000 annually

Discretionary annual bonus up to 15%

Automatic enrolment into pension scheme

24 days holiday plus bank holidays

Life Assurance Scheme of 4x annual salary

Employee assistance program

Access to leisure benefits

Qualifications

• Proven track record in a fast pace manufacturing environment.
• Involvement in change initiatives and continual improvement.

Responsibilities

• Research, justify and implement new manufacturing processes.
• Evaluate rework and reject levels for improvement opportunities.
• Lead the development of 5S and lean methodologies.

Skills

Proficient in CAD (AutoCAD minimum)

Lean Manufacturing

Effective communication

Root cause analysis

Education

Degree in an engineering discipline

Lean / Six Sigma qualification

Job description

Process Engineer – Local Operations Team

CRP Subsea is looking for a Process Engineer to work in the Local Operations Team.

What will you do as our Process Engineer

• Research, justify and implement new and improved manufacturing processes, ensuring they meet safety and efficiency standards.
• Review, design and plan department layouts, ensuring optimal workflow and safety within the production departments.
• Evaluate rework and reject levels for design, process and training improvement opportunities.
• Institute process and product improvement – result will be a positive impact on production cycle time, production costs and product quality.
• Apply statistical methods to estimate future manufacturing requirements and potential.
• Develop and evaluate equipment and process to produce a high-quality product at a competitive cost.
• Lead the development of 5S and lean methodologies across the manufacturing community.
• Facilitate development of corrective actions to resolve manufacturing issues.
• Review current and establish new manufacturing processes, ensuring process control and creation of clear SOPs that can be used as part of the training package.
• Conduct manufacturing feasibility review; generate assembly instructions and tooling.
• Provide technical direction, training and certification for operators performing detailed process steps to ensure that the team have necessary skills, appropriate documentation, tooling and process control capability.
• Ensure strict compliance with all Standard Operating Procedures with reference to health, safety and quality.
• Carrying out any other reasonable duties that may be requested from time to time.

What are we looking for in our Process Engineer

• Proven track record within a fast pace, demanding manufacturing environment.
• Involvement in change initiatives and projects with a view to continual improvement.
• Proficient in the use of CAD (AutoCAD minimum).

Essential skills and expectations

• Effectively communicate.
• Lean Manufacturing.
• Perform effective root cause analysis.
• Deliver excellent customer satisfaction by continuously meeting and exceeding expectations.
• Understand customer needs and develop interventions to fulfil requirements.
• Ensure excellent service delivery through operational excellence.

Education

• Degree, or equivalent, level in an engineering discipline.
• Lean / Six Sigma qualification.

Benefits

• Salary of up to £46,000.00 per annum (DOE).
• Discretionary annual bonus of up to 15% of basic salary.
• Automatic enrolment into group personal pension scheme.
• 24 days holiday plus bank holidays.
• Life Assurance Scheme of 4x annual salary.
• Comprehensive employee assistance program including 24/7 GP, unlimited mental health support and legal consultations.
• Access to leisure benefits including a cycle to work scheme.

Our Vision

AIS is a global leader in the engineering, manufacture and application of insulation and passive fire protection systems, as well as buoyancy and SURF (subsea, umbilicals, risers and flowlines) products. Our advanced materials deliver mission‑critical solutions for the energy, industrial, automotive, chemical and marine sectors.

Our vision

Our vision is to be globally recognised as the most technically advanced provider of fire protection, insulation and marine products, working closely with customers to deliver innovative, effective and sustainable solutions.

Our purpose is to make the world a safer place by protecting life, infrastructure and vital assets on land and sea.

Our mission is to harness our skills and knowledge to diversify and grow, combining bold thinking and world‑class expertise to create a range of products with strong appeal for individual markets, while forming part of an integrated family of solutions.

Who we are

AIS is a global leader in the engineering, manufacture and application of insulation and passive fire protection systems, as well as buoyancy and SURF (subsea, umbilicals, risers and flowlines) products. Our products deliver mission‑critical solutions for the energy, industrial, automotive, chemical and marine sectors.

Above all, we are driven by our commitment to meeting our clients' unique and evolving needs. That’s why we invest 10% of our revenue into R&D year on year: to ensure that we are always a world‑class authority when it comes to industry insight and innovation.

We are experts in the manufacture and application of specialised technical coatings – including our syntactic phenolic resin‑based foam thermal insulation materials.

From our popular off‑the‑shelf products to bespoke all‑in‑one packages, we provide high‑performance innovations for the world's most challenging environments. From design and build to installation and maintenance, our clients count on us to deliver best‑in‑class service – and systems that perform, whatever the conditions.

Our values

We are responsible.
We use our influence wisely. We own our actions and are answerable for them.
We are perceptive.
We bring our experience and expertise to bear, always perceptive in spotting the right opportunities and then making them count.
We are candid.
We are open and straight‑forward in our dealings with customers and amongst ourselves. We create honest relationships.
We are fearless.
There are no old paths to new directions. We believe in innovation and are fearless in our approach to problem solving.