Overview
This role will be a part of Coca-Cola's dairy processing/bottling plant in Peterborough, Ontario, to manufacture Fairlife products in Canada.
The primary role of the Maintenance Technician - II is to provide safe, timely, reliable and cost-effective troubleshooting, maintenance and repair service for processing, high speed packaging and facilities equipment to support plant operations. The technician must diagnose, troubleshoot, maintain and repair breakdowns and/or problems in all areas of processing equipment, high speed packaging lines, facilities, electrical, automation, instrumentation and controls systems. The technician must be independently able to troubleshoot, pin-point problems, remediate all problems and conducts problem solving along with team members to fix reoccurring issues.
Responsibilities
- Diagnose, troubleshoot, perform repair and maintenance, and rebuild on processing equipment, high speed bottling/packaging lines and facilities equipment such as separators, pasteurizers, membranes, control valves, blow molder, filler, sleever, case packer, palletizer, compressor, pumps, AHUs, cooling towers etc.
- Diagnose and troubleshoot Variable Frequency & Servo Drives, Programmable Logic Controllers (PLC), Human Machine Interface (HMI), sensors, actuators, instruments, industrial network pushbuttons, contactors, motor starters, electrical distribution system etc.
- Troubleshoot, repair and/or replace faulty components in electrical, control, vacuum/pneumatics, hydraulics and mechanical systems to ensure reliable and uninterrupted plant operations.
- Perform effective troubleshooting, repairs, preventive maintenance (PM) or modifications in accordance with manufacturers specifications and documentation on processing, bottling/packaging and facilities equipment.
- Proactively execute cleaning, lubrication, inspection & calibration routines plan for entire plant equipment.
- Observe and test the plant equipment to diagnose malfunctions, using meters/analyzers, operator stations and other test/monitoring devices; replace faulty components to keep equipment operational, and drive standardization to maintain consistency.
- Ensure compliance to codes and standards, confined space entry, work at height, Lock-out-tag-out, Line Break Permit, hazardous materials, bench and hand tool safe use, etc., and maintain clean and orderly work areas.
- Report preventive and corrective maintenance activities and procedures in maintenance software in accordance to PM plan and the department’s planning; assess plans with operators, supervisors, managers, OEMs and present initiatives to improve overall equipment performance.
- Maintain records and ensure inventory is available for upcoming maintenance and calibration activities, supporting spare parts store setup & management activities.
- Maintain drawings, instructional manuals, program backups, certificates, procedures and make revisions as needed.
- Drive continuous improvement initiatives, identify & execute improvement projects, reliability centered maintenance programs, and demonstrate problem-solving mindset on the shop floor.
- Obtain complete operation and controls knowledge of the plant's processing & packaging lines, facilities, cleaning and sanitation equipment.
- Supervise contractors' work and safety during new installation and routine plant operations.
- Performs other tasks and duties as assigned by management.
Qualifications
- Must have a valid 433A Red Seal Certification.
- 2+ years of experience in similar Industrial Maintenance Positions.
- Previous experience in Food Manufacturing, Dairy and/or automated high-speed processing/bottling/packaging facilities is an asset.
- Ability to use Computerized Maintenance Management System (CMMS) SAP or similar to execute and report Proactive and Reactive Maintenance activities.
- Proficient in using computers and associated software programs for troubleshooting (Siemens, Allen Bradley, others).
- Proficiency in reading, understanding and updating Piping & Instrumentation Diagrams, one-line diagrams, assembly drawings, schematics (pneumatic, hydraulic, electrical), PLC & HMI programs, and conducting Input/output checks.
- Must have proven experience in the repair and rebuild of pumps, valves, heat exchangers, hydraulic/pneumatic systems, compressors, motors and power transmission grids.
- Familiarity with PLC and HMI software and ability to go online on controllers to troubleshoot is an asset.
- Demonstrate practical knowledge in operating welding equipment, drill press, lathe, grinder, hand tools and other metal working equipment.
- Flexible to work in any shift, weekend and holidays as required by the business; must be available for on-call during off shifts.
- Must have the ability and willingness to cross train in other departments.
- Ability to stand for prolonged periods of time, work on multiple levels (catwalks, ladders, etc.), and work in refrigerated and extreme temperatures environments, confined spaces or narrow spaces.
- Able to lift, push or pull up to 50 pounds.
- Ability to travel outside of Canada and possess a valid passport.