Qualifications
- High school diploma or GED required
- Minimum 3 years of relevant quality experience, within ISO13485/GMP manufacturing environment, within extrusion is a plus
- Demonstrated efficiency and competency in core and advanced methods and gages for the inspection of tightly toleranced products
- Ability to read and interpret Engineering drawings
- Demonstrate initiative and self-motivation to create efficiencies and improve productivity within the inspection process
- Able to adapt and apply inspection knowledge to an array of product geometries and materials
- Work independently and prioritize assignments
- Will receive ongoing training to support competency and growth within the role
- Will receive opportunity and training to support growth within QC
Basic Position Skills
- Organization – Able to react and maintain order and focus across shifting priorities and tasks
- Time Management – Able to balance multiple responsibilities and create efficiencies within the inspection process and achieve due dates
- Critical Thinking – Able to apply and adapt training and experience effectively to assigned tasks; ability to interact with data and identify risk
- Communication – Able to contribute across the team and coordinate with and support others to achieve departmental goals
- Mature work ethic – professional and positive attitude; provide constructive feedback and ownership to drive improvement within areas of responsibility
Note: The following items are kept as part of role expectations but converted to <li> formatting where appropriate in this refined version.
Reports to
Quality Supervisor
Primary job responsibility
The QC Inspector Level 2 is a mid-level position within the QC department for individuals who have demonstrated proficiency in all Level 1 competencies and responsibilities. The Level 2 Inspector utilizes core and advanced inspection methods and gages efficiently to perform inspections of extruded product across a broad range of product geometries and materials to determine conformance to defined specifications. This position may include responsibility for an assigned Quality workflow and/or area of focus within an area of demonstrated expertise, efficiency and experience.
Essential functions of position
- Perform Final Inspection for product Lot Release
- Prepare, follow, perform and document final inspections as defined on inspection paperwork for lot release
- Adapt inspection method techniques to accommodate the inspection of an array of products, including prototypes, profiles, multi-lumen and thin wall extruded tubes
- Demonstrate acceptable measurement error within inspection methods and techniques
- Assess conformance to defined specifications and requirements and identify and document non-conformance reports (NCR)
- Perform boundary inspections and actions as required to contain non-conforming product
- Complete thorough and detailed end-of-shift reporting
Start up and In-process inspection of manufacturing extrusion lines
- Prepare, follow and perform start-up and in-process inspections for multiple extrusion lines within a shift for an array of parts with varying degrees of difficulty relating to raw material properties, geometries, tolerances and methods
- React, adjust and communicate appropriately to challenges encountered during the extrusion process
- Identify and document non-conformances to defined specifications and requirements during the extrusion process
- Communicate inspection results and work with extrusion technician or operator to address non-conformances and at-risk product
- Identify, document, and perform boundary inspection to contain at-risk product encountered during the extrusion process
Assigned Quality Workflow or Area of Focus
- Support assigned workflow or area of focus with accountability and action
- Create documented procedures and provide training as warranted
- Maintain appropriate documentation and tracking of workflow outcomes and performance as warranted
- Identify under performance and risk within the workflow and action needed to sustain and/or improve workflow outcomes and performance as warranted
- Coordinate and work with others as needed in support of assigned workflow
- Provide and maintain active communication and updates of assigned workflow to Quality Manager and/or Supervisor
Inspection Methods, Gages and Equipment
- Utilize pin gages, ring gages, calipers, rulers, vision systems, and other applicable gages as specified and within scope of training
- Utilize advanced inspection methods including automated OGP routines and advanced vision system techniques such as modeling and construction
- Recognize and respond to basic visual and dimensional quality indicators and erroneous data
- Create efficiencies within the inspection process
- Identify and report equipment and gages outside of calibration dates and exhibiting damage, wear, or malfunctions
Documentation and Compliance
- Adhere to Good Documentation Practices (GDP) requirements
- Maintain accurate and complete records in all required documentation
- Follow defined processes and procedures appropriately and effectively identify gaps and/or misalignment with requirements
- Maintain product and lot traceability throughout the workflow and in all inspection documentation
Safety and Housekeeping
- Follow all requirements and equipment safety procedures
- Identify and report safety hazards
- Keep work area clean and organized
Communication
- Professional and courteous interactions
- Effective use of email and daily reporting to facilitate follow-up and action
- Proactive and constructive communication and support across the team to drive improvement and collaboration
Work Environment
a. Dynamic and fast-paced manufacturing floor, prone to interruptions
b. Exposure to noise, high temperatures, moving machinery, and high-voltage equipment
c. Clean room and gowning requirements
Is the work described above checked by another individual? YES
Consistent motor skills and other requirements of the position
- Persistent: Standing: 10% Sitting: 75% Walking: 15%
Physical requirements (selected):
- Consistent lifting of up to 35 lbs. – Rarely
- lifting of 1 lb. – Frequently
- Maximum carrying distance of up to 30 ft. – Occasionally
- Reaching – must be able to reach machines and/or materials up to 6 ft. from – Frequently
- Kneeling – N/A
- Climbing stairs – N/A
- Repetitive motion – right/left hand/wrist – Frequently
- Repetitive motion – right/left foot/ankle – N/A
- Continuous arm motions – Yes
- Must be able to avoid potentially moving which could cause injury – Yes
- Must be able to grasp and move object consistently and regularly – Yes
- Vision: 20/20 with or without corrective lenses – Yes
- Must be able to use gaging equipment and tools – Yes
- Must demonstrate to work productively and efficiently with others – Yes
Compensation and benefits
- Microspec offers competitive wages and benefits, including:
- Sign-On Bonus
- Comprehensive Health Insurance
- Matching 401K plan annually after 1 year
- Entry-level 2 weeks paid vacation
- 64 Hours personal/sick time (unused time paid out at the end of the year)
- Annual discretionary bonus
- Salary range-$26.50-$28.00 per hour based on experience
- 20% Second Shift Differential
- 25% Third Shift Differential