Senior Process Engineer (SAGD / Heavy Oil) – Lead

Equinox Engineering Ltd.; Calgary; On-site; CAD 100,000 - 125,000; Full time

Job summary

A leading engineering firm in Calgary is seeking a Senior Process Engineer specialized in SAGD and Heavy Oil projects. The role involves leading the engineering design process, supervising deliverables, and mentoring junior staff. Candidates must be a registered Professional Engineer with extensive experience in oil and gas, particularly in SAGD facility design. Excellent leadership and problem-solving skills are essential. This full-time position is located in Calgary, Alberta.

Qualifications

• Registered Professional Engineer (P.Eng.) in Alberta required.
• Minimum of 18 years of oil and gas experience.
• Experience with SAGD / Heavy Oil design.

Responsibilities

• Lead the delivery of Process Engineering requirements.
• Supervise key Process Engineering design deliverables.
• Mentor Junior / Intermediate personnel.

Skills

Leadership

Problem-Solving

Communication skills

Organizational skills

Time management

Education

Chemical Engineering or related degree

Professional Engineer (P.Eng.) with APEGA

Tools

HYSYS

PipeFlo

PipeSim

UniSim

Job description

Senior Process Engineer (SAGD / Heavy Oil) – Lead

Department: Process Engineering

Employment Type: Full Time

Location: Calgary, AB, Canada

Description

Equinox Engineering Ltd. is a leading EPCM firm headquartered in Calgary, specializing in delivering comprehensive services in facilities design, implementation, and operational support of natural gas, conventional / heavy oil, and new energy projects. Our clientele includes major energy producers within Canada and Internationally.

The Equinox Process Engineering Department is seeking a Senior Process Engineer (SAGD/ Heavy Oil) to support the SAGD/Heavy Oil PMPE team and meet client requirements on active and future projects. This position reports to the Process Engineering Department Manager.

Key Responsibilities

For Heavy Oil and SAGD facilities, wellsites and above and below ground pipeline projects:

Lead the delivery of Process Engineering requirements:

• Conduct feasibility and conceptual design studies.
• Perform pre-FEED, FEED, and Detailed engineering design.
• Provide start-up and commissioning support.
• Perform and validate process simulations.

Supervise, develop, review, and authenticate key Process Engineering design deliverables:

• Heat and Material Balances, Design Basis Memorandum.
• Process Flow Diagrams (PFDs), Piping and Instrumentation Diagrams (P&IDs).
• Shutdown Keys, Control Narratives, Process Studies, and other related documents.

Supervise, develop, review, and authenticate key Process Engineering design calculations:

• Line sizing and utility determination.
• Equipment determination / sizing, safety system design and PSV sizing.
• Line hydraulics and other related calculations.

Supervise, develop, review, and authenticate the preparation of process and control equipment datasheets, start-up, and operating manuals.

Lead:

• P&ID reviews.
• HAZIDs, HAZOPs, LOPAs, and other critical safety reviews.
• Review and validation of work done by others.

Mentor Junior / Intermediate Process Engineering personnel.

Support the Department Manager in the development and maintenance of:

• Quality initiatives.
• Processes and procedures.
• Design calculation templates.

Skills, Knowledge and Expertise

Experience with SAGD / Heavy Oil design and construction projects for both brownfield and greenfield:

• SAGD well pads and Central Processing Facilities (CPF) design.
• Above and below ground gathering / supporting pipelines for SAGD and Heavy Oil systems.

Leadership and Problem-Solving:

• Act as the Process Lead on complex problems or a portfolio of projects.
• Client-focused, driving high-quality deliverables that solve customer problems.
• Possess strong leadership, communication, and interpersonal skills.
• Provide mentorship and coordination of Intermediate and Junior process personnel.

Project Execution:

• Execute and review Feasibility Studies, Conceptual Design, Process Studies, and Detail Engineering Design for Heavy Oil / SAGD facilities, wellsites, and above and below ground pipeline projects.

Simulation / Modelling:

• Proficient with HYSYS and other related simulation software (PipeFlo, PipeSim, PipeSys, UniSim, etc.)

Note: Any experience with OLGA and Stoner is an asset.

Design and Documentation:

• Develop and stamp Process design documents, calculations, tables, and drawings.
• Conduct P&ID / HAZOP reviews, generate Control Narratives, and prepare start-up / operating manuals.
• Provide technical support to field personnel during construction / start-up.

Regulatory and Management Knowledge:

• Proficient in base regulatory requirements related to SAGD / Heavy Oil Facilities.
• Familiar with management of change processes.
• Aware of budget, schedule constraints, and safety considerations.

Additional Skills:

• Excellent time management and organizational skills.
• Diplomatic approach with a focus on maintaining positive client relationships.
• Ability to foster a cohesive process team and interact professionally / collaborate with internal shareholders and clients.
• Work well within a fast-paced team environment, leading personnel with varied skills and experience.

Education and Qualifications

• Must be a current registered Professional Engineer (P.Eng.) with APEGA in the Province of Alberta. Note: Professional Engineering status in other jurisdictions is an asset.
• Possess a Chemical Engineering or a similarly related Engineering degree from an accredited institution.
• Minimum of 18 years of oil and gas experience (preferably in Canada and with an EPCM background).
• Understanding of applicable Canadian Codes and Standards.
• Demonstrated experience in leading projects.