E&I Manufacturing Technician

Private Advertiser; Singapore; On-site; SGD 60,000 - 80,000; Full time

Job summary

A leading maintenance services provider in Singapore is seeking an experienced professional to maintain and troubleshoot instrumentation and control systems. The ideal candidate should have 6-8 years of experience in a petrochemical or pharmaceutical environment. Key responsibilities include overseeing maintenance tasks, ensuring compliance with safety regulations, and participating in continuous improvement efforts. Candidates must possess a Diploma in Control & Instrumentation and have strong hands-on maintenance skills. This role may require working shifts and overtime.

Qualifications

• Minimum 6-8 years of experience in the petrochemical or pharmaceutical industry.
• Must have a Class 1/Class 2 Boiler Attendant Certificate.
• Ability to work under minimal supervision and be self-directed.

Responsibilities

• Install and maintain industrial electrical and instrumentation systems.
• Coordinate and supervise contractors on E&I works.
• Ensure compliance with site safety, health, and environmental regulations.

Skills

Hands-on maintenance experience

Experience with HART protocol

Good communication skills

Teamwork promotion

Education

Diploma/NITEC/Higher NITEC in Control & Instrumentation

Tools

AutoCAD

MS Word

Excel

PowerPoint

Microsoft Project

CMMS

Job description

Functional Responsibilities:

• Install, maintain, troubleshoot, repair, overhaul, calibrate and test a wide variety of industrial electrical, instrumentation, gauging systems that measure, record, indicate, control and regulate level, flow, pressure, temperature, and water analysis (e.g. PT, DPT, LT, TT, Mass flow meter, online analyzer)
• Implement condition monitoring and predictive maintenance of critical instruments and take corrective actions to avoid breakdown. Monitor plant and equipment to ensure optimal operation and reduction of planned and unplanned maintenance.
• Perform instrument or system testing/ commissioning/ Inspections team after maintenance/ project completion before handing over to Operations.
• Support/coordinate maintenance and troubling of PLC and its controls systems.
• Specify instruments and 1/0 control systems for capital projects. Support creation or modification of existing HMI screens.
• Read and interpret wiring diagrams, schematic diagrams and specifications in making installations or performing major repair work.
• Provide 1/0 addresses and PID's to contract controls engineering partner. Partner with them to ensure code is developed which meets project expectations.
• Review control related drawings.
• Conduct of inspection, testing and repair of commissioning equipment on Instrument system, control, and component under the maintenance team.
• Coordinate and liaise with contractors in supervision of all E&I works on site, ensuring that they execute maintenance tasks/activities effectively and efficiently.
• Ensure that contractors carry out tasks/activities that adhered to site safety, health, and environment regulations. This includes them completing SIC training and Risk Assessment before embarking on the tasks/activities.
• Use Computerized Maintenance Management System (CMMS) workflow to receive, update and close assigned Work Orders and checklists. Timely close all work orders in CMMS.
• Maintain accurate and up to date maintenance records and documentation.
• Maintain work progress status and report to Supervisors on daily or ad hoc basis.
• Assist in developing new instrument or plant expansion projects.
• Assist in spare parts and consumables management.
• Based on seniority/job level, and as assigned by site management, the associate may be tasked with supervisory, coaching and other career-development responsibilities. This may involve training new or less experienced team members, team supervision, MPS implementation, small capital projects, site optimization and Cl projects.
• Install, maintain, troubleshoot, repair, overhaul, calibrate and test site electrical, instrumentation, gauging and control systems.
• Collaborate with Operations, SMA and HSE to troubleshoot and implement solutions to daily issues.
• Actively participate on assigned project teams. Identify project risks and opportunities to improve.
• Manage the HSE requirements of contractors under your charge.
• Must respond to after hour's phone calls and fix failed equipment.
• Work safely and appropriately handle hazardous chemicals and other hazards around plant.
• Strict compliance to site HSE rules and regulations, and all other requirements of HSE management system, including the Safety Absolutes. Understood implications of non-compliances which may include HR disciplinary actions.
• Implement cGMP in daily work activities.
• Safe handling of equipment and materials. Understand the hazards, adhere strictly to risk control measures and utilization of PPE.
• Perform basic care, housekeeping and maintenance of equipment and work area. Conduct routine 5S at maintenance workshop, store, substations, and work area at site.
• Work shift and overtime to cover vacancies/vacations, including weekends if needed.
• Willingness to be cross-trained in other specialist positions for business continuity and flexibility as required by site management.
• Complete all internal and external training as assigned.
• Be part of the Company Emergency Response Team (CERT) if required.
• Participate in continuous improvement efforts. Suggest and execute ideas for continuous improvement in maintenance procedures and processes to improve or optimize maintenance costs, work processes and safety standards.
• Participate and contribute to maintenance documentation review such as Safe Work Procedures (SWP), Job safety Analysis (JSA) and What-If Analysis.
• Perform/support designated roles in the Permit to Work (PTW), which may include permit application or others as appropriately assigned by site management. Support Operations to ensure that non-production related activities, such as maintenance and project tie-ins, do not contradict production requirements or pose safety concerns during on-going production.
• Execute HSE operational assignments as set by site management. Be involved, in a participative or leading role, in site HSE efforts, as designated. This may include (not limited to) involvement in BBS, Permit to Work (PTW), LOTOTO, safety committee, incident investigations, emergency responses, safety inspections, internal/local audits, risk assessments, hazard studies and others as deemed necessary by site management for continual improvement of site HSE performance.

Job Requirements:

• Diploma/ NITEC / Higher NITEC in Control & Instrumentation or equivalent.
• Class 1 / Class 2 Boiler Attendant Certificate of Competency is an advantage.
• Having a forklift driving license is an advantage.
• Minimum 6-8 years of Instrumentation/Gauging/Controls/Electronics experiences with a petrochemical/ chemical /pharmaceutical/ food manufacturing facility in Singapore.
• Hands-on, field experience in maintenance is essential.
• Experience with HART protocol; batching systems; mass flow meters; control valves and load cells.
• Familiarity with RSView32, FactoryTalk, RSLogix, and Panelview software applications preferred.
• Experience with specification/implementation of process instrumentation required.
• AutoCAD, MS Word, Excel, PowerPoint, Microsoft Project, and CMMS experience a plus.
• Must be familiar with test equipment like Multimeter, Loop calibrator, Pressure calibrator etc.
• Keyboarding proficiency and general computer knowledge/experience is required. Experience with Microsoft software applications is helpful.
• Continuous improvement focuses with demonstrated ability to energize and empower others.
• Self-directed personality capable of working under minimal supervision.
• Strong organizational and presentation skills.
• Able to speak, read and write in English. Good communication skills and having the ability to interact with all levels on site, including with team members, site management and between functions/shifts.
• Promote teamwork by assisting others where and when needed.
• Capable of working in a flexible, often shifting, environment.
• Awareness of ISO 9001, ISO 14001, ISO 45001, SS651, cGMP, microbial control practices and Clean Design in manufacturing is an advantage.
• HSE and Quality minded attitude.
• Competency in HAZMAT, firefighting and Incident Management is an advantage.