Senior Manufacturing Engineer

Gardner Aerospace Operations UK Limited; Consett; On-site; GBP 45,000 - 52,000; Full time

Job summary

A leading aerospace manufacturer in Consett is seeking a Senior Manufacturing Engineer to enhance manufacturing processes and ensure quality standards. The ideal candidate will have a minimum of 5 years in manufacturing engineering, a relevant degree, and experience in the aerospace sector. Responsibilities include evaluating processes for efficiency, supporting lean initiatives, and driving improvements in cost and product quality. This role offers a competitive salary and benefits package.

Benefits

Competitive pay

Pension

25 Days Annual Holiday plus 8 statutory days

BUPA Healthcare

Long Service awards

Death in Service

Qualifications

• Minimum 5 years Manufacturing / Process Engineering experience.
• Experience in the Aerospace industry preferred.
• NEBOSH certification preferred.

Responsibilities

• Deliver asset optimisation for manufacturing processes.
• Support best practices including FMEA and SPC.
• Evaluate manufacturing processes for efficiency improvements.
• Streamline workflows to enhance process efficiency.
• Utilise metrics for data-driven decision-making.
• Support lean culture development.

Skills

Experience in lean operating environment

Lean Six Sigma Green Belt certification

Reading engineering drawings

Microsoft Office proficiency

Analytical skills

Project planning skills

Root cause problem solving

Mechanical and electrical engineering knowledge

Education

Bachelor's degree or HNC in relevant field

Job description

Senior Manufacturing Engineer – Consett

Working hours: 39 hours, Monday to Thursday 8:00 am – 5:00 pm, Friday 8:00 am – 1:00 pm

Salary: £45,000 to £52,000 (depending on experience)

Benefits

• Competitive pay
• Pension
• 25 Days Annual Holiday plus 8 statutory days
• BUPA Healthcare
• Long Service awards
• Death in Service

Main duties / Key tasks

You will deliver excellent asset optimisation for manufacturing processes within your area, ensuring the combined integration of manufacturing engineering, Health, Safety and Quality standards.

• Develop and support best practices including FMEA (Failure Mode Effect Analysis) studies, value stream mapping, SPC (Statistical Process Control) and SOP (Standard Operating Procedure).
• Improve processes to reduce non‑value added activity while ensuring safety and product quality.
• Evaluate existing manufacturing processes to identify opportunities for improvement in efficiency, cost and quality.
• Streamline workflows to minimise waste and enhance process efficiency.
• Production Analysis: Assess machining, workbench and paint processes to drive improvements.
• Data‑Driven Decision Making: Utilise metrics and data analysis to identify inefficiencies and propose effective solutions.
• Present opportunities for improvement backed with data and industry research to management.
• Support the development of the lean culture.
• Work on multiple Manufacturing Engineering Projects to improve Quality, Cost and Delivery.
• Work with new and existing vendors to reduce cost on tooling.
• Effectively work with suppliers of engineering services at site.
• In conjunction with the Section Leaders ensure engineering standards are maintained and that all activities are conducted in a safe, cost‑effective and timely manner.
• Liaise with other departments requiring advice and guidance on engineering subjects.
• Apply a pragmatic, hands‑on approach to problem solving.
• Support other members of the Engineering Team in their development as required.
• Attend meetings with the cross‑functional team to represent the Engineering Team.

Skills & Experiences

• Experience of working in a lean operating environment and as part of a high‑performance team.
• Lean Six Sigma (LSS) certification to Green Belt standard would be advantageous.
• Capable of reading and interpreting engineering drawings and specifications.
• Competence in the use of Microsoft Office applications (Word, Excel, PowerPoint, Outlook) and other business management systems.
• Highly developed analytical skills.
• Effective project planning skills.
• Root cause problem solving and practical knowledge of mechanical and electrical engineering.

Credentials

• Minimum 5 years Manufacturing / Process Engineering Experience.
• Bachelor's degree or HNC and equivalent experience in a similar role for a minimum of 5 years.
• Experience in the Aerospace industry and understanding of AS 9100 standards would be advantageous.
• NEBOSH certification preferred.

Health & Safety

• Comply at all times with the letter and spirit of the Company's Health, Safety & Environmental Policy, Equality Policy and Code of Conduct.
• Ensure that full co‑operation is given to the Health & Safety Department in relation to risk assessments and accident reporting incidences.

General Responsibilities

• Comply with all other company policies & procedures.
• Attend training identified by the Company to support personal development.
• Work closely with other Company Departments to deliver appropriate standards inline with company policies.
• Deliver a seamless interface with internal and external customers.