Composite Manufacturing Engineer

Energy Consulting group; Gloucester; On-site; GBP 45,000 - 55,000; Full time

Job summary

A leading aerospace company in Gloucester is seeking a Manufacturing Engineer to join their NPI team. In this role, you will be critical in resolving manufacturing issues and influencing design engineering throughout the product development process. You must have a Bachelor's degree in Engineering, extensive manufacturing knowledge, and experience with CAD tools such as 3D Catia and AutoCAD. The position offers flexible working arrangements and a comprehensive benefits package.

Benefits

Non-contributory Pension

Life Assurance

Private medical cover

Flexible holiday options

Qualifications

• Bachelor's degree or above in Engineering with experience in Technical Project Management.
• Background in manufacturing with experience in robotics and automation.
• Knowledge of health & safety regulations.

Responsibilities

• Work with engineering teams to resolve manufacturing issues.
• Influence design engineering to prioritize manufacturing considerations.
• Develop test routines and simulate workflows using virtual tools.

Skills

Hands-on problem solving

Manufacturing optimisation

Project Planning

Lean methodologies

Knowledge of CAD software

Education

Bachelor’s degree in Engineering

Tools

3D Catia

AutoCAD

Job description

Job Description Summary

At Dowty (a GE Aerospace company) we design, manufacture, repair and overhaul a range of propeller systems for Military and Civil applications. This is done from our new state of the art facility in Gloucestershire, UK.

In this role you will be part of the new product introduction (NPI) team to provide support to the growing demand for new propeller manufacturing systems and contribute to develop the next generation of electrified, sustainable aviation. You will be a highly valued member of the Manufacturing Engineering department who are empowered across GE Aerospace to ensure design intent is correctly translated using our production system.

You will ensure design for manufacturing remains a key focus during the development cycle of our products. Through development and pilot production you will provide feedback to the design team, aid the design team in resolving issues, supply documentation, tooling and training to allow the product to be built in a clean manufacturing environment.

With a focus on manufacturability, you will help contribute to the development of new composite processes mostly, facilities and capabilities and assist with the adoption of automation and new technologies to ensure repeatability and reliability in the manufacturing process.

Job Description

Responsibilities

• A hands‑on approach to working directly with the manufacturing and engineering teams to help resolve manufacturing engineering issues using data, rationale and logic.
• Influencing design engineering to ensure manufacturing is represented during the product development process and design for manufacture/assembly is a priority consideration for the duration of the programme.
• Developing test routines to establish process parameters around new technologies and systems to guide manufacturing application and determine feasibility of designed solutions.
• Employ a variety of virtual manufacturing tools to simulate workflow, automation sequences and space requirements to inform capacity plans, resource requirements and line balancing.
• Develop robust, lean solutions for equipment layouts, process design and product flow to maximise ROI and reduce hours/costs per unit.
• Working to ensure that process capability, cycle time and equipment availability targets are achievable through application of automation/existing solutions as well as new technology introduction.
• Define equipment lists, spare requirements, training requirements (production, ME and maintenance), work instructions and substance/equipment safety documentation.
• Be a key part of an APQP rollout and an FMEA critical characteristic cascade into internal & supplier quality operating systems.
• Lead the installation/commissioning process to deliver a system through continuous improvement & root cause analysis that meets delivery targets and operations requirements across safety, quality, delivery & cost (SQDC).

Qualifications/Requirements

• Bachelor’s degree or above in Engineering with considerable experience or equivalent knowledge and experience in Technical Project / Program Management.
• Experience or knowledge of the New Product Introduction (NPI) process within manufacturing and elements of project planning.
• Essential - manufacturing background with previous experience in facilities development and engineering including robotics, automation & conveyor technologies.
• Demonstrated ability to optimise existing processes for throughput, quality and availability at both the design and commissioning phases.
• Knowledge of problem solving methodologies (Lean, Six Sigma, 8D, PPS, RedX) and APQP requirements.
• Experience defining FMEAs cascading of critical characteristics into a control plan and subsequent development of a manufacturing quality operating system.
• Experience working with subcontracted suppliers and vendors.
• Knowledge of health & safety (H&S) and construction design & management (CDM) regulations and means of compliance.

Desired skills

• Experience with high volume composite (CFRP/RTM) and/or high tolerance machined parts manufacturing.
• Experience with 3D Catia, 2D AutoCAD and/or another CAD package
• Experience in working within a highly regulated industry (preferably Aviation but not essential).
• Knowledge of 3D printing/rapid prototyping tools, CAD packages and part production.
• Experience incorporating condition‑based monitoring & real time data acquisition & synthesis into a ‘factory of the future’ shop floor environment.
• Broad experience with virtual manufacturing and tooling/process flow simulation software solutions.
• Able to define and discern GD&T product tolerancing requirements.

Flexible Working

GE supports and encourages flexible working arrangements, where possible, and recognises the benefits to employees of having a positive work-life balance.

Total Reward

At GE Aviation we understand the importance of Total Reward. Our flexible benefits plan, called FlexChoice, gives you freedom, choice and flexibility in the way you receive your benefits, as well as giving you the opportunity to make savings where possible.

As a new joiner to GE we are pleased to be able to offer you the following as default in your benefit fund, which you then can tailor to meet your individual needs;

• Non-contributory Pension
• Life Assurance
• Group income protection
• Private medical cover
• Holiday Hourly equivalent of 26 days, with flexible option to buy or sell

Security Clearance

Baseline Personnel Security Standard (BPSS) clearance is required and must be maintained for this role. Please note that in the event that BPSS clearance cannot be obtained, you may not be eligible for the role and/or any offer of employment may be withdrawn on grounds of national security. Please see the link below for further details regarding the requirements for BPSS clearance: BPSS

Right to Work

Applications from job seekers who require sponsorship to work in the UK are welcome and will be considered alongside all other applications. However, under the applicable UK immigration rules as may be in place from time to change, it may be that candidates who do not currently have the right to work in the UK may not be appointed to a post if a suitably qualified, experienced and skilled candidate who does not require sponsorship is available to take up the post. For further information please visit the UK Visas and Immigration website.

Additional Information

Relocation Assistance Provided: Yes