Production Planning & Control (PPC) Engineer – Steel Pipe Manufacturing
Industry: Steel / ERW Pipe & Tube Manufacturing | Experience Required: 1–5 Years | Location: Abu Dhabi
Job Summary
We are looking for a Production Planning & Control (PPC) Engineer with hands‑on experience in the steel pipe / tube manufacturing industry. The candidate will be responsible for production planning, material control, order coordination, and performance monitoring to ensure smooth and efficient manufacturing operations.
Key Responsibilities
- Production Planning & Scheduling
- Prepare daily, weekly, and monthly production plans based on customer orders and plant capacity.
- Coordinate with Production and Maintenance teams to ensure adherence to schedules.
- Monitor daily production progress and report deviations from plans.
- Optimize machine utilization and manpower deployment to achieve production targets.
- Material Planning & Control
- Prepare coil requirement calculations and slitting plans as per pipe size mix and production schedule.
- Coordinate with Stores and Procurement to ensure timely availability of coils, raw materials, and consumables.
- Track coil consumption, stock levels, and leftovers to minimize material wastage.
- Maintain accurate material inward, issue, and consumption records.
- Order Management & Coordination
- Review customer orders, technical specifications, and delivery schedules received from Sales/Marketing.
- Convert customer orders into production orders and update ERP/MIS systems.
- Coordinate with Dispatch and Logistics for timely order fulfillment.
- Share regular production and dispatch status updates with internal stakeholders.
- Data Recording & Reporting
- Maintain daily production data including output, downtime, coil utilization, and yield.
- Generate daily and weekly MIS reports for management review.
- Support analysis of production deviations, bottlenecks, and performance trends.
- Process & Performance Monitoring
- Track planned vs actual production and follow up for corrective actions.
- Support re‑planning during breakdowns, material shortages, or urgent orders.
- Monitor KPIs such as production efficiency, yield %, and downtime for continuous improvement.
- Coordination & Communication
- Act as a coordination link between Production, Quality, Maintenance, and Logistics teams.
- Ensure all departments are aligned with current production priorities.
- Assist the Planning In-Charge during daily review meetings.
Qualifications & Experience
Education
- Diploma / B.E. / B.Tech in Mechanical, Production, Industrial, or Metallurgical Engineering.
Experience
- 1–5 years of experience in PPC / Production Planning within the steel pipe or tube manufacturing industry is mandatory.
- Experience in ERW pipe manufacturing processes (forming, welding, sizing, finishing, dispatch) will be a strong advantage.
Technical Competencies
- Understanding of ERW pipe production flow and machinery.
- Knowledge of coil width calculation, slitting plans, and yield analysis.
- Experience with ERP/MRP systems.
- Proficiency in MS Excel and MS Office.
Behavioral Competencies
- Strong analytical and problem‑solving skills.
- Excellent coordination and communication abilities.
- Highly organized, detail‑oriented, and proactive.
- Ability to work under pressure and meet tight deadlines.
If you want, I can also:
- Make this shorter for job portals (Naukri/Indeed)
- Customize it for Junior / Senior PPC roles
- Convert it into an HR-friendly or recruiter-focused version