Senior Process Engineer, SMT Process Engineering (IE)

Pepperl+Fuchs; Singapore; On-site; SGD 80,000 - 100,000; Full time

Job summary

A global automation technology company is seeking a Senior Process Engineer to lead PCBA development and industrialization in Singapore. The ideal candidate will have over 7 years of experience in SMT technologies and a degree in Electronics or Mechatronics Engineering. Responsibilities include conducting feasibility assessments, leading prototyping phases, and collaborating with R&D teams to enhance manufacturing processes.

Qualifications

• Minimum 7 years of industry experience in SMT processes.
• Experience in industrialization and development of electronic assemblies.
• Familiarity with IPC standards (IPC-A-610, J-STD-001).

Responsibilities

• Industrialize and deliver PCBA NPI for product development.
• Conduct technical feasibility assessments on new PCBAs.
• Collaborate with R&D during all phases of product design.

Skills

SMT technologies

Electronics / Mechatronics Engineering

FMEA

Statistical data analysis software

Education

Bachelor's Degree in Electronics / Mechatronics Engineering

Tools

Minitab

DEK/MPM printers

Panasonic placement machines

Job description

At PepperlFuchs we combine a strong commitment to innovation with a deep respect for the traditions that have shaped our success. From renewable energy and automotive production to water treatment plants and chemical systems our advanced electronic sensors and automation components enable smooth and safe operations around the globe.

We take pride in fostering a supportive and collaborative workplace culture where employees feel connected and valued – much like a close‑knit family. As we continue to grow we are excited to welcome a new team member for the following position :

Senior Process Engineer SMT Process Engineering (IE)

Role Purpose : Industrialize and deliver PCBA NPI under new ExpressOPS initiatives during product development to achieve manufacturability. Provide R&D with Design for Manufacturing / Assembly (DFM / DFA) inputs, perform feasibility studies on PCBA review PCB layout and component specification, develop technical processes and tools, and establish BoM structure to provide fast sample delivery. The engineer participates in technology projects and continuous improvement projects and acts as a technical authority on SMT process feasibility and innovation, ensuring seamless collaboration with R&D, technology development and production teams.

Major Responsibilities :

• Industrialize new PCBAs and transfer current PCBAs between locations according to company initiatives, Product Engineering Process (PEP) and Production to Production (PTP).
• Act as the technical lead for end‑to‑end prototyping needs of PCBA.
• Conduct early‑stage technical feasibility assessments of new PCBAs in collaboration with R&D during product design.
• Participate and execute the development and validation of new SMT processes and technologies (e.g., LGA UFBGA PoP 0201 / 01005 components).
• Drive prototyping and pilot builds to evaluate and refine processes prior to volume ramp‑up.
• Act as the process engineering counterpart for PCBAs in PEP projects from concept through industrialization.
• Ensure robust Design for Manufacturing (DFM) input is integrated into PCB and assembly designs early in the development phase.
• Provide SMT‑specific guidance on PCB layout component footprint design, solder joint reliability and stencil design.
• Execute trials and qualifications for new solder pastes, fluxes, nozzles, reflow profiles, etc.
• Maintain SMT process standards, best practices and design rules in TD projects.
• Analyze process data to improve yield, cycle time and equipment utilization.
• Participate in continuous improvement projects leveraging Six Sigma, SPC, DOE or Lean methodologies.
• Monitor and evaluate emerging SMT technologies, materials and equipment.
• Identify opportunities for cost savings or capability expansion through new equipment process enhancements.
• Collaborate with Maintenance, service technology development, procurement and quality to resolve technical challenges.
• Train production and process engineers on new technologies and process changes.
• Document and communicate lessons learned and technical know‑how across global teams.
• Develop and implement quality acceptance methods for samples and prototypes with R&D.
• Develop and optimize stencil designs, solder paste printing, pick & place programs, reflow profiles and AOI/AXI strategies.
• Develop work instructions and methods for new PCBA.
• Verify new component solderability process window, zero point and pad design.
• Develop machine programs and qualify new process parameters for various types of machines in SMT.
• Troubleshoot production processes during actual build to achieve good quality for customer.
• Drive root cause analysis and corrective actions for process‑related issues.
• Testing and implementing new material, new tools and new machines (FAT/SAT) with Technology Development and R&D departments.
• Analyze data and provide solutions for productivity improvement and structured problem solving.

Requirements :

• Minimum a Bachelors Degree in Electronics / Mechatronics Engineering or equivalent education. Experience in PCBA process development an added advantage.
• Minimum 7 years of industry experience with hands‑on experience in industrialization and development of SMT, THT and COB assemblies during product development phase.
• Industry experience and hands‑on in SMT technologies, setting up machine programs (Pick & Place, Stencil Development, Solder Paste Printing, Solder Paste Inspection, Reflow, soldering profile development, glue jetting, V‑groove, router, depaneling, wave, selective soldering).
• COB technologies and setting up machine programs (Die Attach, Wire Bond, GlobTop).
• Soldering technologies and setting up machine programs (Wave soldering, selective soldering, reflow soldering, manual soldering, rework soldering of electronic assemblies).
• Familiarity with IPC standards (IPC‑A‑610, J‑STD‑001, IPC 7711 / 7721).
• Strong knowledge of SMT equipment (e.g., DEK/MPM printers, Fuji/ASM/Panasonic placement machines, Heller/ERSA reflow ovens, AOI/AXI).
• Possess good knowledge in FMEA, control plan, APQP, DFSS and using DOE and SPC to determine the interrelations of process parameters and process results.
• Possess good knowledge and hands‑on expertise in any of this statistical data analysis software: Minitab, JMP or QS‑stat for process development is an advantage.

For further information please contact Ms Jacqueline Lim.

PepperlFuchs actively promotes diversity, equity and inclusion and is committed to a policy of equal employment opportunity. We welcome applications from all individuals regardless of ethnicity, country of origin, gender, religion, sexual orientation, age, skin color, physical or mental abilities, social background or any other protected characteristic. All employment decisions are made based on these principles and in full compliance with applicable federal and state laws.