Stress Engineer Aerospace

ALTEN; Packmoor; On-site; GBP 100,000 - 125,000; Full time

Job summary

A leading engineering firm in the United Kingdom is looking for a Stress Engineer responsible for ensuring the structural integrity of mechanical and electrical components. The ideal candidate will have a degree in Mechanical or Aerospace Engineering and expertise in finite element analysis, especially using ANSYS or Abaqus. You will perform structural analyses, collaborate with design teams, and support product development. We offer a competitive salary, private medical insurance, and a flexible working environment.

Benefits

Private Medical Insurance

Pension Scheme

Cycle-to-work Scheme

Flexible working

Social atmosphere with gatherings

Qualifications

• Degree-qualified in Mechanical, Aerospace or Electrical Engineering (BEng / MEng or equivalent).
• Strong mechanical or electrical engineering background with practical application in real-world systems.
• Expertise in finite element analysis tools such as ANSYS or Abaqus.

Responsibilities

• Perform structural analysis using finite element methods (FEA) and hand calculations.
• Analyse rotating and complex mechanical components including electric motor assemblies.
• Collaborate with teams to optimise component strength, stiffness and weight.

Skills

Aerospace Engineering

Engineering support

Structural Analysis

C++

Matlab

Education

Degree in Mechanical, Aerospace or Electrical Engineering

Tools

ANSYS

Abaqus

Job description

What will you be doing

As a Stress Engineer you will be responsible for ensuring the structural integrity and performance of mechanical and electrical components within electric propulsion systems. You’ll apply your expertise in stress analysis materials and finite element modelling to support product design and validation throughout the development lifecycle.

Key Responsibilities

• Perform structural analysis using finite element methods (FEA) and hand calculations to assess component performance under static, dynamic and fatigue loads.
• Analyse and validate rotating and complex mechanical components including electric motor assemblies and propulsion sub‑systems.
• Interpret and review customer requirements ensuring structural solutions meet performance reliability and safety standards.
• Collaborate with design systems and manufacturing teams to optimise component strength, stiffness and weight.
• Produce clear and detailed technical documentation, including reports, specifications and validation summaries.
• Support design‑for‑manufacture material selection and supplier engagement to ensure product quality and compliance.
• Contribute to continuous improvement initiatives and process development in stress and structural analysis.

Qualifications

• Degree‑qualified in Mechanical, Aerospace or Electrical Engineering (BEng / MEng or equivalent)
• Strong mechanical or electrical engineering background with practical application in real‑world systems.
• Expertise in finite element analysis tools such as ANSYS, Abaqus or equivalent.
• Knowledge of aerospace materials, their mechanical properties and manufacturing processes.
• Experience with rotary or electric machine components (motors, shafts, housings, etc.) preferred.
• Excellent analytical and problem‑solving skills with a hands‑on solution‑driven approach.
• Strong communication and interpersonal skills; able to collaborate across multi‑disciplinary teams and interface with customers and suppliers.
• Self‑motivated, adaptable and comfortable working in a fast‑paced engineering environment.
• Willingness to travel when required.

Additional Information

Why join us

We foster a community of dually talented individuals who are both entrepreneurs and technology specialists. Our teams embody the spirit of innovation and entrepreneurship enabling us to develop solutions most efficiently.

Our commitment to sustainable growth is unwavering and we continuously strive for accelerated transformation and continuous improvement. Through ALTEN labs mentoring programs, internal universities and more we are always pushing boundaries and embracing new possibilities.

We offer incredible opportunities to join inspiring projects in the most innovative companies.

We prioritise your career development with personalised support plans tailored to your own aspirations. We’re here to empower you and help you reach your full potential.

Join our passionate team and start building tomorrow today!

In short you get

• A personalised career path and a rewarding management style
• A chance to work on the most exciting engineering projects and technologies along with Premium Customers
• A huge diversity of engineering projects and industries
• A competitive salary
• Private Medical Insurance
• Pension Scheme
• Cycle‑to‑work Scheme among many additional benefits
• Social atmosphere regular gatherings and team buildings
• Flexible way of working (role dependent)

Remote Work: No

Employment Type: Full‑time

Key Skills Aerospace Engineering, Clearance, Engineering support, FAA, Fortran, NASA, C#, C++, Matlab, Electrical Systems, Project Management, Java, Structural Analysis, CAAD, Technical Reports

Vacancy: 1