Process Engineer

Reed; Chelmsford; On-site; GBP 40,000 - 60,000; Full time

Job summary

A leading engineering consulting firm located in Chelmsford is seeking a Site Process Engineer to enhance manufacturing processes through optimizations. This role requires collaboration with production, engineering, and supply chain teams to introduce improvements and ensure safe practices. Candidates should possess a degree in engineering and have experience in process engineering, Lean, and Six Sigma methodologies. The position promises opportunities for growth and innovation within a dynamic team environment.

Qualifications

• Bachelor's degree in a relevant engineering field or equivalent experience.
• Experience in process engineering or continuous improvement roles.
• Strong understanding of Lean, Six Sigma, and root cause analysis.

Responsibilities

• Analyze existing manufacturing processes for efficiency improvements.
• Implement workflow enhancements for high-quality production.
• Support production teams with daily engineering expertise.
• Develop SOPs and deliver process training.
• Monitor process KPIs and report findings.

Skills

Lean methodologies

Six Sigma tools

Problem-solving

Data analysis

Communication

Education

Degree in Mechanical, Manufacturing, Industrial Engineering, or equivalent

Tools

Process simulation software

Job description

Site Process Engineer

Location: ChelmsfordDepartment: OperationsReports to: Operations Manager

Are you passionate about improving manufacturing processes, driving efficiency, and making a real impact on production performance? We’re looking for a Site Process Engineer to join our clients' team and lead process optimisation initiatives across the site.

In this role, you’ll work closely with production, quality, engineering, and supply chain teams to enhance workflows, introduce new technologies, and ensure processes are safe, reliable, and cost-effective. If you enjoy problem solving, continuous improvement, and turning data into action, this could be the perfect opportunity for you.

What You’ll Be Doing

• Analyse existing manufacturing processes and design improvements to increase efficiency and reduce waste.
• Implement workflow enhancements to support cost‑effective and high‑quality production.
• Provide daily engineering support to production teams.
• Perform root cause analysis (RCA) and resolve process or equipment issues.
• Develop and implement testing methods.
• Monitor and improve process capability and ensure adherence to quality standards.
• Apply Lean and Six Sigma methodologies to drive continuous improvement.
• Lead performance‑improvement projects across the site.
• Provide technical expertise to ensure new products can be manufactured efficiently.
• Support smooth integration of new processes into existing production lines.
• Create and maintain SOPs, work instructions, and process flow diagrams.
• Deliver process training to operational teams.
• Ensure all processes meet health, safety, and environmental regulations.
• Support audits and help implement corrective actions.

Additional Responsibilities

• Support equipment selection and commissioning of new technologies.
• Monitor process KPIs and prepare reports for management.
• Stay updated on industry advancements and best practices.

What We’re Looking For

• A degree in Mechanical, Manufacturing, Industrial Engineering, or similar (or equivalent experience).
• Proven experience in process engineering, manufacturing, or continuous improvement roles.
• Strong understanding of Lean, Six Sigma, and root cause analysis tools (RCA, 5 Whys, Ishikawa, etc.).
• Experience with process simulation software and data analysis.
• Excellent analytical, problem‑solving, and communication skills.
• Experience writing SOPs and delivering process training.
• Knowledge of health, safety, and environmental regulations.

Why Join?

You’ll be part of a collaborative, forward‑thinking team where innovation, improvement, and safety are at the heart of what our client does. This role offers autonomy, growth, and the chance to shape the future of their production processes.