Job Title
Planning Executive – ERW Pipe Manufacturing Plant
Department
Production Planning & Control (PPC)
Reporting To
Planning In-Charge / Production Manager / Plant Head
Employment Type
Full-time
Key Responsibilities
- Production Planning & Scheduling
- Assist in preparing daily, weekly, and monthly production schedules based on customer orders and plant capacity.
- Coordinate with Production and Maintenance teams to ensure adherence to the planned schedule.
- Update daily production progress reports and highlight any deviations from the plan.
- Support in optimizing machine and manpower utilization to achieve production targets.
- Material Planning & Control
- Prepare coil requirement and slitting plans as per production schedules and pipe size mix.
- Coordinate with Stores and Procurement for timely availability of raw materials, coils, and consumables.
- Track coil consumption, stock balances, and manage leftovers to minimize material wastage.
- Maintain accurate records of material inward, issuance, and consumption data.
- Order Management & Coordination
- Receive and review customer orders, technical specifications, and delivery requirements from the Sales/Marketing team.
- Convert customer orders into production orders and update ERP/MIS systems accordingly.
- Coordinate with Dispatch and Logistics teams to ensure timely delivery and order fulfillment.
- Communicate production and delivery status updates to relevant departments on a regular basis.
- Data Recording & Reporting
- Maintain daily production data, including output, downtime, coil utilization, and yield performance.
- Generate daily and weekly MIS reports for management review and decision-making.
- Support the Planning In-Charge in analyzing production deviations, bottlenecks, and performance trends.
- Process & Performance Monitoring
- Track actual production versus planned schedules and follow up with line supervisors for corrective action.
- Support planning adjustments during equipment breakdowns, material shortages, or urgent customer orders.
- Monitor key performance indicators such as production efficiency, yield percentage, and downtime to support continuous improvement.
- Coordination & Communication
- Act as a liaison between Production, Quality, Maintenance, and Logistics departments to ensure smooth coordination.
- Ensure all departments are updated with current production plans and priority orders.
- Assist the Planning In-Charge during daily review meetings and operational discussions.
Qualifications & Experience
- Education
- Diploma / B.E. / B.Tech in Mechanical, Production, Industrial, or Metallurgical Engineering.
- Candidates with prior experience in manufacturing planning or operations will be preferred.
- Experience
- 1–5 years of experience in Production Planning / PPC in a steel pipe or tube manufacturing environment.
- Exposure to ERW pipe manufacturing processes (forming, welding, sizing, finishing, and dispatch) is an advantage.
Technical Competencies
- Basic understanding of ERW pipe production flow and machine operations.
- Knowledge of coil width calculation, slitting plan preparation, and yield analysis.
- Familiarity with ERP/MRP systems and proficiency in MS Office, particularly Excel.
Behavioral Competencies
- Strong analytical and problem-solving skills.
- Excellent coordination and communication abilities.
- Organized, detail-oriented, and proactive approach to work.
- Ability to work effectively under pressure and meet strict deadlines.