Manufacturing Engineer - Lean Continuous Improvement

Sanderson Government & Defence; England; On-site; GBP 40,000 - 60,000; Full time

Job summary

A UK-based defence and engineering firm is seeking a Manufacturing Engineer focused on Lean and Continuous Improvement. In this role, you will drive operational excellence and enhance production processes through structured problem-solving and Lean methodologies. Candidates must have proven experience in applying Lean and Six Sigma tools, along with strong communication skills and the ability to work across multidisciplinary teams. Eligibility for UK security clearance is required.

Qualifications

• Proven experience applying Lean Manufacturing, Six Sigma, and Continuous Improvement tools.
• Experience leading change initiatives and cross-functional improvement projects.
• Strong understanding of electronic and mechanical assembly and testing principles.
• Background in electro-mechanical assembly environments.

Responsibilities

• Optimize core and supporting processes to improve productivity and quality.
• Lead structured problem-solving activities using methodologies like 8D and DMAIC.
• Identify and deliver Lean and Continuous Improvement projects.
• Monitor project progress and communicate risks to stakeholders.

Skills

Lean Manufacturing

Six Sigma

Continuous Improvement

Problem-solving techniques

Communication

Collaboration

Tools

MRP systems

Measurement and test equipment

Job description

Overview

Manufacturing Engineer - Lean & Continuous Improvement. The Role: You will be responsible for driving operational excellence across production and support functions. The role focuses on improving efficiency, quality, cost and delivery through structured problem-solving, Lean methodologies and cultural change. Working closely with operations, engineering, supply chain and leadership teams, the role supports both strategic improvement initiatives and hands-on production challenges.

Responsibilities

• Optimise core and supporting processes to improve productivity, quality, cost and lead times
• Lead structured problem-solving activities using recognised methodologies such as PSP, 8D, RCA and DMAIC
• Identify, prioritise and deliver Lean and Continuous Improvement projects in collaboration with operational leadership
• Monitor and communicate project progress, risks and opportunities to relevant stakeholders
• Promote and embed a culture of continuous improvement across teams and functions
• Provide coaching and mentoring in Lean Six Sigma principles and tools
• Implement and support initiatives such as PFMEA, 5S and asset care programmes
• Contribute to supply chain improvement activities
• Support production teams with electronics and hardware assembly and test process troubleshooting
• Assist with non-conformance investigations and the implementation of corrective actions

Qualifications

• Proven experience applying Lean Manufacturing, Six Sigma and Continuous Improvement tools
• Experience leading change initiatives and cross-functional improvement projects
• Strong understanding of electronic and mechanical assembly and testing principles
• Background in electro-mechanical assembly environments
• Experience working with both automated and manual measurement and test equipment
• Demonstrated ability to troubleshoot product non-conformances
• Practical experience using structured problem-solving techniques
• Familiarity with MRP systems (experience with enterprise systems advantageous)
• Strong communication and collaboration skills
• Comfortable working across multidisciplinary teams
• Track record of delivering measurable operational improvements

Security & Adjustments

Security Requirements: Due to the nature of the work, the role requires eligibility for UK security clearance. Candidates must meet relevant nationality and residency requirements.

Reasonable Adjustments: Respect and equality are core values to us. We are proud of the diverse and inclusive community we have built, and we welcome applications from people of all backgrounds and perspectives. Our success is driven by our people, united by the spirit of partnership to deliver the best resourcing solutions for our clients.

If you need any help or adjustments during the recruitment process for any reason, please let us know when you apply or talk to the recruiters directly so we can support you.