Job Title: Design & Production Engineer
Location: Daventry (Long March Area)
Hours: Full‑time, 37.5 hours per week
Salary: Competitive, dependent on experience
Overview
A leading engineering and manufacturing organisation is seeking a highly skilled Design & Production Engineer to support the development and industrialisation of precision‑engineered automotive components. This role spans the full lifecycle of product development - from concept design and prototype development through to production launch and continuous improvement. Working closely with production, quality, suppliers, and internal engineering teams, you will play a key role in ensuring designs are feasible, efficiently manufactured, and delivered to the highest quality standards. This position is ideal for an engineer with strong CAD capability, technical rigour, and a passion for creating innovative and robust engineering solutions.
Key Responsibilities
- Concept & Feasibility
- Create and develop CAD concepts (3D and 2D) based on customer requirements and packaging constraints.
- Assess design feasibility, cost, and capability by collaborating with suppliers and internal teams.
- Prepare Manufacturing Feasibility Reports and lead early risk assessments including DFMEA.
- Define datum strategies, interfaces, and critical characteristics in line with engineering standards.
- Present design proposals at internal reviews and technical meetings.
- Prototype Development & Validation
- Produce detailed CAD models and drawings for prototype manufacture and customer approval.
- Design tooling, jigs, and fixtures for prototype and pre‑production builds.
- Coordinate prototype builds across suppliers and internal departments.
- Review first‑off components, analyse data, and implement corrective design or process adjustments.
- Capture lessons learned to support design freeze and production readiness.
- Pre?Production & Industrialisation
- Finalise designs for production release ensuring robust GD&T and tolerance application.
- Develop process flows, PFMEAs, Control Plans, and SOPs for pre‑production builds.
- Conduct capacity studies, layout reviews, and Run?at?Rate trials.
- Oversee tooling readiness with both internal and external suppliers.
- Ensure accurate CAD data management and configuration control throughout development.
- Validate process changes and ensure correct routing information within ERP systems.
- Production Launch & Continuous Improvement
- Support production ramp?up by resolving design or process issues.
- Lead process capability improvements to achieve cost, quality, and delivery targets.
- Participate in cross?functional reviews, lessons?learned workshops, and NPI improvement initiatives.
- Contribute to ongoing improvements in CAD standards, design methodologies, and manufacturing processes.
Qualifications & Experience
- Degree or HND in Mechanical, Manufacturing, or Production Engineering (or equivalent experience).
- Proficient in CATIA V5 for 3D modelling and 2D drawings.
- Strong understanding of GD&T, datum structures, and engineering standards (BS8888 / ASME Y14.x).
- Experience with production processes, tooling design, and design?for?manufacture principles.
- Familiarity with APQP, PFMEA, Control Plans, Lean manufacturing, and quality management systems.
- Competent in Microsoft Office; experience with ERP systems beneficial.
- Background in automotive, aerospace, defence, rail, marine, or similar engineering sectors.
Skills & Attributes
- Practical, detail?driven, and proactive approach to engineering challenges.
- Strong communication skills and the ability to work cross?functionally.
- Organised, self?motivated, and capable of managing multiple projects.
- Analytical problem?solver familiar with Six Sigma, 8D, Ishikawa, and Poka?Yoke tools.
- Flexible and adaptable to changing project priorities.
- Committed to high standards of quality, safety, and continuous improvement.
Additional Requirements
- Flexible approach to workload and willingness to undertake additional tasks when required.
- Ability to respond quickly to shifting priorities.
- Adherence to company Health & Safety, Quality, and Environmental policies.