Senior ISBM Tooling & Process Engineer

Amcor; Chicago (IL); On-site; USD 80,000 - 120,000; Full time

Benefits offered by this job

Medical, dental & vision plans

Flexible time off

Company-paid holidays

Job summary

Amcor is seeking a Process and Tooling Engineer to lead all aspects of Blow Molding tooling, process development, validation, and qualification across Amcor manufacturing operations. You will manage tooling projects, coordinate with Product Development, R&D, Operations, and Quality to ensure safety, quality, and performance, and drive continuous improvement of ISBM capabilities.

The role requires heavy collaboration with vendors and internal teams, leading mold sampling, process qualification,

Qualifications

• Bachelor's degree in Mechanical, Electrical, Manufacturing, Plastics Engineering or related technical discipline.
• Minimum 5–8 years of experience in plastics packaging manufacturing, process engineering, tooling engineering, or related field.
• Experience with Injection Stretch Blow Molding (ISBM) tooling and vendors.
• Experience with mold qualification, validation, process optimization, and troubleshooting.
• PET packaging industry experience strongly preferred.
• Experience conducting process capability studies, DOE, and statistical analysis preferred.
• Experience supporting production startup and manufacturing operations strongly preferred.

Responsibilities

• Lead tooling project management from concept to implementation, including quoting and installation.
• Oversee mold sampling, process qualification, and validation activities for new, replacement, and rebuilt molds.
• Optimize molding processes to meet dimensional, visual, and performance specs at designed cycle times.
• Develop and maintain Master Process Sheets and Process of Adjustment documentation.
• Provide technical support for troubleshooting processes, machines, tooling, quality, and productivity issues.
• Conduct DOE, CP studies, and data-driven improvements to reduce scrap and improve OEE.

Skills

Project management

Process engineering

Tooling engineering

ISBM tooling

Mold qualification

DOE

Statistical analysis

Troubleshooting

Education

Bachelor's degree in Mechanical / Electrical / Manufacturing / Plastics Engineering

Tools

CAD

SAP

Windchill

Salesforce

Microsoft Project

Excel

Job description

Amcor is seeking a Process and Tooling Engineer to lead all aspects of Blow Molding tooling, process development, validation, and qualification across Amcor manufacturing operations. You will manage tooling projects, coordinate with Product Development, R&D, Operations, and Quality to ensure safety, quality, and performance, and drive continuous improvement of ISBM capabilities.

The role requires heavy collaboration with vendors and internal teams, leading mold sampling, process qualification,