Controls/PLC Engineer

Metallisation / Kymera International; Dudley; On-site; GBP 60,000 - 80,000; Full time

Job summary

Join a forward-thinking company as a Controls/PLC Engineer, where you'll tackle complex challenges and innovate in thermal spray equipment design. This role offers the chance to work on diverse projects across multiple industries, including aerospace and biomedical. You'll collaborate with a talented team, driving innovation and ensuring high-quality solutions. With opportunities for global travel and professional growth, this is an exciting chance to make a significant impact in a dynamic environment. If you have a passion for engineering and problem-solving, this role is perfect for you.

Qualifications

• 3-4 years of experience in design, programming, and commissioning of machines.
• Strong understanding of PLC/HMI programming and system architecture.

Responsibilities

• Design and optimize PLC systems for thermal spray equipment.
• Collaborate with engineers to ensure project success and functionality.
• Provide technical support and oversee system commissioning.

Skills

PLC Programming

Electrical Design

Problem-Solving

Communication Skills

Mechanical Engineering

Education

Graduate/HND in Mechanical Engineering

GCSEs and A-Levels in Maths and Science

Tools

2D/3D CAD Software

Siemens PLCs

Electrical Measurement Equipment

Job description

Direct message the job poster from Metallisation / Kymera International

Engineering Director at Metallisation Ltd / Kymera International

Specification

Are you passionate about solving complex challenges and transforming them into innovative solutions? If so, we have an exciting opportunity for you!

Metallisation is looking for a Controls / PLC Engineer to join our dynamic team. In this role, you'll have the chance to push the boundaries of your engineering expertise, take on new challenges, and grow both professionally and personally. We foster an environment that encourages innovation, problem-solving, and continuous learning—giving you the freedom to make a real impact.

Role

As a Controls/PLC Engineer at Metallisation, you'll play a pivotal role in shaping the future of our thermal spray equipment. From designing cutting-edge control systems to contributing to global turnkey customer projects, your work will span industries such as aerospace, biomedical, mining, printing, rail, and road.

You'll collaborate with a highly skilled and dedicated team, reporting directly to our Engineering Manager while maintaining close communication with our Commercial team and Managing Director. This is your opportunity to take on diverse challenges, drive innovation, and grow professionally in an exciting and fast-paced environment.

Join us and be part of something extraordinary!

Responsibilities

• Build and nurture strong customer relationships through technical discussions, ensuring seamless collaboration with both external and internal stakeholders throughout projects.
• Take ownership of PLC design and functionality, optimising the spraying process for diverse applications while adhering to schedule and cost constraints.
• Work closely with Mechanical Engineers and Project Managers to achieve the required functionality and performance.
• Collect, analyse, and interpret test data, drawing insightful conclusions and presenting findings through clear reports.
• Ensure all documentation, including manuals, diagrams, and software packages, is accurate and up to date.
• Assist in obtaining product safety certifications, including CE and other relevant approvals.
• Support conceptual designs during the quotation and pre-study phase, including cost estimations.
• Develop innovative new designs and adapt proven solutions, either independently or in collaboration with colleagues, for projects and existing equipment.
• Build mechanical, electrical, and electronic prototypes in the workshop.
• Oversee system commissioning at our Dudley facility and customer sites, providing training, conducting acceptance tests, and ensuring smooth handovers.
• Offer timely technical support via phone, email, and documentation to assist customers and drive future business growth.
• Work on global projects, with opportunities to travel.

Candidate Profile

The Ideal Candidate

You are a strong communicator with a service-oriented mindset and a passion for innovation. With 3-4 years of experience in qualified design, programming, and commissioning of machines and systems, you bring both technical expertise and a problem-solving attitude.

We are looking for someone with the following skills and attributes:

Education & Qualifications:

• Graduate/HND in Mechanical Engineering, Materials, Control Systems, or a related field.
• Strong academic background, including GCSEs and A-Levels in Maths and Science.
• Fluent in written and spoken English (additional languages are a plus).

Technical Expertise:

• Experience and knowledge in leading electrical design.
• Strong understanding of PCs, PLCs, databases, and system architecture.
• Proven experience in PLC/HMI/VB programming, with a preference for Siemens PLCs.
• Ability to support software development, including PLC and HMI design.
• Experience with data transfer, communication, and networking systems.
• Hands-on ability to use mechanical and electrical measurement and test equipment.
• 2D/3D CAD experience (preferred).
• Ability to manage expectations at all levels, from boardroom discussions to on-site execution, ensuring a right-first-time approach.
• Strong problem-solving and fault-finding skills, with a structured approach to breaking down complex issues and finding innovative solutions.
• A self-starter who can work independently and take ownership of capital projects.
• Ability to multi-task and prioritise effectively in a fast-paced environment.
• A people-oriented, pragmatic professional with a strategic mindset, capable of driving improvements both commercially and technically.
• Passion for excellence in people, processes, and product performance.
• Customer-focused, with a drive to exceed expectations and deliver high-quality solutions.

Additional Requirements:

• Full driving license.
• Willingness to travel globally as part of the role.

If you're an enthusiastic, inquisitive professional who thrives on solving complex challenges and pushing boundaries, we’d love to hear from you!

Seniority level

• Mid-Senior level

Employment type

• Full-time

Job function

• Engineering and Information Technology