ISBM Tooling & Process Engineer — Lead

Amcor Flexibles, LLC; Denver (CO); On-site; USD 80,000 - 120,000; Full time

Benefits offered by this job

Medical, dental, vision plans

Flexible time off

Company-paid holidays

Wellbeing program

HSA/FSA

Life insurance

Parental leave

401k match

Tuition reimbursement

Discretionary annual bonus

Job summary

Amcor is seeking a Process and Tooling Engineer to lead blow molding tooling, process development, validation, and qualification across manufacturing operations. You will manage tooling projects from concept to implementation and provide technical leadership in mold design, process optimization, and equipment validation.

You will serve as a key liaison between Product Development, R&D, Operations, Supply Chain, Quality, vendors, and plant technical teams to ensure tooling designs meet safety,

Qualifications

• Bachelor's degree in Mechanical, Electrical, Manufacturing, Plastics or related field.
• 5–8 years of experience in plastics packaging manufacturing, process engineering, tooling engineering, or related field.
• Experience with Injection Stretch Blow Molding (ISBM) tooling and vendors.
• Experience with mold qualification, validation, process optimization, and troubleshooting.
• Experience conducting process capability studies, DOE, and statistical analysis.
• Experience supporting production startup and manufacturing operations.

Responsibilities

• Lead all mold sampling, process qualification, and validation for new, replacement, and rebuilt molds.
• Optimize molding processes to meet dimensional, visual, and performance specs at designed cycle times.
• Establish validated baseline processes and standardized Master Process Sheets.
• Create and maintain Process of Adjustment (POA) documentation and baseline operating parameters.
• Support machine startups involving new, transferred, modified, or repaired tooling and machines.
• Provide technical support for troubleshooting processes, machines, tooling, quality, and productivity issues.
• Perform process capability studies, DOE, and validation testing.
• Conduct tooling and equipment qualification activities at vendor and manufacturing locations.
• Recommend tooling modifications and process improvements based on engineering studies and production data.
• Support reduction of scraps, improvement of line efficiencies, and optimization of overall equipment effectiveness.
• Assist plants with process validations, capability studies, and production readiness assessments.
• Evaluate compatibility of tooling across production platforms and manufacturing locations.

Skills

ISBM tooling experience

Project management

Mold design & tooling

Process validation

DOE & SPC

CAD

SAP/Windchill/Excel

Education

Bachelor's degree in Mechanical/Electrical/Manufacturing/Plastics

Tools

CAD software

Windchill

SAP

Salesforce

MS Project

Excel

Job description

Amcor is seeking a Process and Tooling Engineer to lead blow molding tooling, process development, validation, and qualification across manufacturing operations. You will manage tooling projects from concept to implementation and provide technical leadership in mold design, process optimization, and equipment validation.

You will serve as a key liaison between Product Development, R&D, Operations, Supply Chain, Quality, vendors, and plant technical teams to ensure tooling designs meet safety,