Process Engineer (CNC)

FERROTEC MANUFACTURING MALAYSIA SDN. BHD.

Kedah

On-site

MYR 90,000 - 130,000

Full time

5 days ago

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Benefits offered by this job

Group Insurance

Yearly Dental / Optical

Yearly Health Check

Meal provided

Job summary

Ferrotec Manufacturing Malaysia Sdn. Bhd. is seeking a Process Engineer to develop, maintain, and improve CNC manufacturing processes from FA to mass production, ensuring parts meet drawing, quality, cost, and delivery requirements.

You will collaborate with Engineering, CNC Programming, Production, Quality, and Supply Chain to resolve technical issues and continuously improve manufacturing processes and efficiency.

Qualifications

Bachelor’s degree in Mechanical Engineering, Metallurgical Engineering, Materials Science, or a related field.
3-5 years of experience in process engineering within the metal industry.
Strong knowledge of metal processing techniques, such as casting, forging, machining, and heat treatment.
Experience with Lean Manufacturing, Six Sigma, and SPC.
Proficient in CAD and engineering tools.
Strong analytical and problem-solving skills.
Excellent communication and teamwork skills.
To be able to drive changes and be a change agent

Responsibilities

Develop and optimize CNC manufacturing processes from FA development through mass production.
Manage FA activities including status follow-up, NCR disposition, FA buyoff, and SAP BOM routing updates.
Create and maintain BOM & Routing in SAP to ensure accurate production data.
Coordinate FA setup by reviewing CNC process plans with programmers before production.
Provide technical support to production, engineering, quality and customers for CNC processes.
Follow ECO/ECR actions to ensure timely engineering changes.
Drive process improvements to increase quality, productivity, cost efficiency, and stability.
Develop and optimize manufacturing processes for metal products (casting, forging, machining, surface treatment).
Design process flow diagrams, work instructions, and SOPs.
Collaborate with R&D and production to scale up new processes from pilot to full production.

Skills

Lean

Six Sigma

SPC

CAD

Analytical

Teamwork

Communication

Change agent

Education

Bachelor's in Mechanical Engineering

Tools

CAD software

Job description

The Process Engineer responsible for developing, maintaining, and improving CNC manufacturing processes from First Article (FA) development through mass production, ensuring parts meet customer drawing, quality, cost, delivery, and manufacturing requirements. The Process Engineer works closely with Engineering, CNC Programming, Production, Quality, Supply Chain, and customers to resolve technical issues and continuously improve manufacturing processes.

Manage FA activities by following up daily on FA status, NCR disposition, FA buyoff, SAP BOM Routing updates, NPI documentation preparation.

Create and maintain BOM & Routing in SAP to ensure accurate production process and material information.

Coordinate FA setup by reviewing CNC process plan and requirements with programmers before production.

Manage tooling requirements by identifying and requesting special and standard tooling for FA activities.

Provide technical support to production, engineering, quality, and customers for CNC process and technical issues.

Follow up ECO/ECR activities to ensure engineering changes are reviewed, implemented, and completed on schedule.

Drive process improvement by identifying and implementing improvements to increase quality, productivity, cost efficiency, and process stability for mass production.

Develop and optimize manufacturing processes for metal products, including casting,forging, machining, and surface treatment.

Design process flow diagrams, work instructions, and standard operating procedures (SOPs).

Collaborate with R&D and production teams to scale up new processes from the pilot phase to full production.

Identify and implement process improvements to enhance productivity, reduce waste, and improve product quality.

Conduct root cause analysis and implement corrective actions for process-related issues.

Utilize Lean Manufacturing and Six Sigma methodologies to drive continuous improvement initiatives.

Monitor process parameters and performance metrics to ensure processes are operating within specified limits.

Analyze data from production runs to identify trends and areas for improvement.

Develop and maintain process control plans and documentation.

Work closely with the Quality Assurance team to ensure that processes produce products that meet customer specifications and quality standards.

Participate in quality audits and support the implementation of corrective actions.

Ensure compliance with industry standards and regulations, including ISO, ASTM, and other relevant standards.

Provide technical support to production teams to resolve process-related issues.

Assist in the installation, commissioning, and optimization of new equipment and technologies.

Ensure that processes are designed and operated in a manner that meets all safety and environmental regulations.

Participate in safety audits and risk assessments to identify and mitigate process-related hazards.

Promote a culture of safety and environmental responsibility within the production team.

Provide training and guidance to production operators and technicians on process-related best practices.

Develop training materials and conduct workshops to improve process knowledge and skills within the team.

Mentor junior engineers and support their professional development.

Lead and manage process improvement projects from concept to completion.

Coordinate with cross-functional teams, including R&D, production, quality, and maintenance, to ensure project success.

REQUIREMENTS / SKILLSET:

Bachelor’s degree in Mechanical Engineering, Metallurgical Engineering, Materials Science, or a related field.

3-5 years of experience in process engineering within the metal industry.

Strong knowledge of metal processing techniques, such as casting, forging, machining, and heat treatment.

Experience with process optimization tools and methodologies, such as Lean Manufacturing, Six Sigma, and statistical process control (SPC).

Proficient in CAD software and other engineering tools.

Strong analytical and problem-solving skills.

Excellent communication and teamwork skills.

To be able to drive changes and be a change agent

Ferrotec is a diversified technology company with a worldwide presence in a broad array of end products, manufacturing systems, and industries. We provide our customers with advanced material, component, system, and manufacturing solutions that make their products work better, more precisely, and more reliably. Founded on a technology core of Ferrofluid magnetic liquid and Ferrofluidic® sealing products, our company and our product portfolio have grown to meet the evolving needs of our customers.

Our Offices in Malaysia :

Ferrotec Silicon Materials (Malaysia) at Pasir Gudang, JB

Ferrotec Manufacturing Malaysia at Penang

Our Offices in Malaysia :

Ferrotec Silicon Materials (Malaysia) at Pasir Gudang, JB

Ferrotec Manufacturing Malaysia at Penang

Perks and benefits