Sr. In charge Production( One year fix contract)

Varroc; Chhatrapati Sambhajinagar District; On-site; INR 900,000 - 1,300,000; Full time

Job summary

Varroc in India is seeking a Sr. In charge - Production to oversee plant shift execution and drive targets. The role supports the shift in-charge and cell in-charge in planning, monitoring, and optimizing daily production, material readiness, and machine uptime.

You will guide operators, set parameters per SOP, ensure timely procurement of consumables, and lead Kaizen and continuous improvement initiatives to minimize waste and improve productivity while complying with HSSE norms.

Responsibilities

• Participate in daily review meetings to understand the daily production targets, inhouse rejection (IHR) targets and maintenance schedules
• Take handover of previous shift activities; identify deviations from the production plan and assist in planning next steps to recover losses
• Assist the Shift In-charge/Cell In-charge in overseeing end to end production process (during the shift) including all cell operation routines aimed at achieving the production target
• Ensure execution of the work plan as decided by the supervisor. Delegate responsibilities to the operators and monitor their work against the set plan. Provide guidance as and when required
• Set machine parameters as per SOP guidelines. Oversee the process for the manufacturing of the 1 st piece and take approval from concerned stakeholders before continuing the shift production
• Take over the production set up from the operators incase of an urgent part dispatch requirement
• Manage availability of all manufacturing requirements (consumables, tooling etc.). Verify list of requirements, plan for and ensure their timely procurement
• Supervise critical maintenance work supporting the maintenance team to minimize the machine downtime
• Train the floating manpower on their assigned tasks. Prepare regular manpower to take on floating manpower work in their absence
• Resolve various issues impacting production plant; Escalate to Shift In-charge/Cell In-charge for critical issues
• Provide daily updates regarding shifts production activities, actual production, IHR, consumables utilization etc. as required by the Shift In-charge/Cell In-charge
• Monitor consumables per unit of product. Inform supervisor of any deviations in consumption viz-a-viz the consumables plan
• Study and analyze previous shift rejections to identify processes getting rejected and its subsequent causes and effects. Submit the analysis to the Shift In-charge/Cell In-charge for further evaluation and planning
• Implement process modifications suggested by supervisor to control IHR thereby avoiding wastage of both quantity and cost
• Manage the implementation of Kaizen and initiatives suggested by ME ensuring plant is operated in compliance with best engineering practices
• Conduct quality inspections to determine defects. Conduct root cause analysis of the identified defects and make suggestions for machine rectification. Implement suggestion post approval

Job description

Role Title Sr. In charge - Production

1. JOB PURPOSE

Responsible for assisting the shift In-charge/cell In-charge in planning and managing all production activities at the plant/cell

(during the assigned shift), enabling realization of the plants operational targets (such as plant productivity, minimized inhouse

rejection, tool cost reduction and related parameters) within the limits of best engineering practices (Kaizen, 5S) and HSSE norms

3. PRINCIPAL ACCOUNTABILITIES

1. Production Planning

• Participate in daily review meetings to understand the daily production targets, inhouse rejection (IHR) targets and
• maintenance schedules
• Take a handover of the activities of the previous shift. Identify deviations from the production plan viz-a-viz the
• target and assist the Shift In-charge/Cell In-charge plan next steps to enable recovery of losses

2. Production execution

• Assist the Shift In-charge/Cell In-charge in overseeing end to end production process (during the shift) including all
• cell operation routines aimed at achieving the production target
• Ensure execution of the work plan as decided by the supervisor. Delegate responsibilities to the operators and
• monitor their work against the set plan. Provide guidance as and when required
• Set machine parameters as per SOP guidelines. Oversee the process for the manufacturing of the 1 st piece and take
• approval from concerned stakeholders before continuing the shift production
• Take over the production set up from the operators incase of an urgent part dispatch requirement
• Manage availability of all manufacturing requirements (consumables, tooling etc.). Verify list of requirements, plan
• for and ensure their timely procurement
• Supervise critical maintenance work supporting the maintenance team to minimize the machine downtime
• Train the floating manpower on their assigned tasks. Prepare regular manpower to take on floating manpower work
• in their absence
• Resolve various issues impacting production plant; Escalate to Shift In-charge/Cell In-charge for critical issues
• Provide daily updates regarding shifts production activities, actual production, IHR, consumables utilization etc. as
• required by the Shift In-charge/Cell In-charge

3. Cost optimization

• Monitor consumables per unit of product. Inform supervisor of any deviations in consumption viz-a-viz the
• consumables plan
• Study and analyze previous shift rejections to identify processes getting rejected and its subsequent causes and
• effects. Submit the analysis to the Shift In-charge/Cell In-charge for further evaluation and planning
• Implement process modifications suggested by supervisor to control IHR thereby avoiding wastage of both quantity
• and cost

4. Continuous improvement initiatives

• Manage the implementation of Kaizen and initiatives suggested by ME ensuring plant is operated in compliance
• with best engineering practices
• Conduct quality inspections to determine defects. Conduct root cause analysis of the identified defects and make
• suggestions for machine rectification. Implement suggestion post approval