Electrical Automation Controls Engineer

Omega; Warrington; On-site; GBP 50,000 - 59,000; Full time

Job summary

A leading manufacturing company is looking for an Electrical Controls Engineer in Warrington. The role involves automation support, PLC programming, and troubleshooting complex systems. Candidates should possess a relevant HNC/HND qualification, experience with electrical maintenance, and knowledge of PLCs and HMI systems. The position offers a competitive salary and benefits package, including bonuses and generous holiday time.

Benefits

Best-in-class learning and development support

Industry-competitive salary

25 days holiday plus bank holidays

Share save scheme

Qualifications

• An electrical engineering qualification (HNC/HND Level).
• A working knowledge of PLC systems and HMI software.
• Experience maintaining electrical/control systems on complex processes.
• PLC programming skills.
• Experience troubleshooting and testing instrumentation devices.

Responsibilities

• Develop and maintain software for PLCs and control systems.
• Train engineers and operators in system operations.
• Collaborate across teams on improvement projects.
• Diagnose and troubleshoot complex machine faults.
• Ensure safety and efficiency of machines and equipment.

Skills

PLC systems

HMI software

Electrical maintenance

Automation skills

Fault-finding

Education

HNC/HND in Electrical Engineering

Tools

SCADA systems

Inverter drives

Servo drives

Job description

• Job Title : Electrical Controls Engineer – Automation, Maintenance Support
• Location : Warrington area
• Department : Controls and Automation
• Pay Range : £59,000 plus a comprehensive package, Bonus and Pension
• Contract Type : Permanent
• Client : Category market leader in Manufacturing, multi-billion-dollar turnover and award-winning
• Significant multi-million CAPEX and related automation investment

Due to significant investment and automation activities on a large, world‑class manufacturing site, we are launching a recruitment drive for PLC‑biased Electrical Controls Engineers—first line automation support.

Newly created roles!

Reporting to the Controls & Automation Manager, you will be responsible for the automation, controls and electrical systems of the production plant, including Robotics and materials handling.

Key Responsibilities - Electrical Controls Engineer

• Responsible for the development, implementation, documentation, testing and maintenance of software for:
• Inverter drives
• Programmable safety systems
• PLCs
• Servo drives
• SCADA system
• Operator interface (HMI) screens
• Train and provide advice to Engineers and Operators as required
• PLC alterations & improvements
• Develop knowledge and application of automation skills
• Develop and implement projects to drive improvement in manufacturing availability
• New installations, including the programming of software
• Ensuring machines and equipment are safe, working efficiently and fit for purpose
• You’ll collaborate across teams and contribute to key improvement projects while gaining experience with a variety of control systems.
• Diagnose and troubleshoot complex machine faults to reduce downtime
• Develop automation skills and techniques through OEM training
• Coach and mentor Maintenance Engineers on control systems
• Proactive in detecting, reporting, diagnosing and predicting potential or existing software and electronic issues on all equipment
• You’ll be involved in fault‑finding, diagnostics, and implementing permanent solutions to ensure safety, quality, and efficiency

Requirements & Qualifications – Electrical Controls Engineer

• An electrical engineering qualification (HNC/HND Level)
• A working knowledge of PLC systems and HMI software
• Experience maintaining electrical / control systems on complex processes and / or high‑speed production equipment
• Experience troubleshooting, testing, and repairing instrumentation devices
• Experience in PLC touchscreen controls and electrical maintenance
• PLC programming skills
• Time served Electrical Engineer
• Automation / Controls apprentice with several years post post‑qualification work experience within a manufacturing environment
• HNC in Electrical Engineering or equivalent
• Ability to fault‑find and implement program modifications on a range of PLCs & SCADA
• Knowledge of servo drives and inverters
• Experienced in high‑level fault‑finding and diagnostics across a range of control equipment
• Experience of fault‑finding on industrial communication networks
• Experience of designing & modifying control circuits and program logic

What we can offer – Electrical Controls Engineer

• Best‑in‑class learning and development support from day one
• An industry‑competitive salary and benefits package, including company bonus.
• 25 days holiday + bank holidays with the option to buy additional, plus 7 days off every 4 weeks on a working pattern, lots of time off!
• Share save scheme and exceptional reward

For more information on this role, please contact Mike Butler on 01132123519 or send a copy of your CV to [e-mail]

Candidates who are currently a PLC Engineer, PLC programmer, Electrical Engineer, Controls Technician, Controls Automation Engineer, may be suitable for this position.