Staff Mechanical Engineer - DFM/DFA & Production Leader

Mach10 Solutions; Weirton (WV); On-site; USD 90,000 - 130,000; Full time

Job summary

Mach10 Solutions seeks a practical Staff Mechanical Engineer to bridge electrical and mechanical design with manufacturing across the product lifecycle. You will drive DFM/DFA efforts, guide prototypes, and ensure smooth transitions to full-scale production while supporting ongoing enhancements.

The ideal candidate will excel in a dynamic production environment, bring deep electromechanical expertise, and collaborate across disciplines to optimize cost, quality, and throughput.

Qualifications

• Bachelor’s degree in Mechanical Engineering or a closely related technical field.
• 7+ years of practical experience in product development focused on high-volume electromechanical goods.
• Solid grasp of mechanical engineering principles with electrical system integration.
• Experience designing or supporting busbars, wire harnesses, sensors, control panels, sheet metal, plastics, or PCBA assemblies.

Responsibilities

• Manage the creation of mechanical parts and electromechanical systems from design through production and post-launch to reduce costs.
• Act as the main liaison between design teams and production staff to ensure design goals align with manufacturing capacity.
• Lead DFM and DFA evaluations to optimize production efficiency, workflows, and serviceability.
• Assist in constructing prototypes through hands-on fitment verification, rapid prototyping, testing, and resolving manufacturing challenges.
• Collaborate with technicians and engineering teams to develop early-stage prototypes within project timelines.
• Maintain records of manufacturing insights and design improvements to inform future development cycles.

Skills

DFM

DFA

3D CAD

PLM

Electromechanical

Manufacturing knowledge

Education

B.S. Mechanical Engineering

Tools

3D CAD software

PLM systems

BOM management

Job description

Mach10 Solutions seeks a practical Staff Mechanical Engineer to bridge electrical and mechanical design with manufacturing across the product lifecycle. You will drive DFM/DFA efforts, guide prototypes, and ensure smooth transitions to full-scale production while supporting ongoing enhancements.

The ideal candidate will excel in a dynamic production environment, bring deep electromechanical expertise, and collaborate across disciplines to optimize cost, quality, and throughput.