Staff Mechanical Engineer

Mach10 Solutions

Weirton (WV)

On-site

USD 90,000 - 130,000

Full time

33 hours ago

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Job summary

Mach10 Solutions seeks a practical Staff Mechanical Engineer to bridge electrical and mechanical design with manufacturing across the product lifecycle. You will drive DFM/DFA efforts, guide prototypes, and ensure smooth transitions to full-scale production while supporting ongoing enhancements.

The ideal candidate will excel in a dynamic production environment, bring deep electromechanical expertise, and collaborate across disciplines to optimize cost, quality, and throughput.

Qualifications

Bachelor’s degree in Mechanical Engineering or a closely related technical field.
7+ years of practical experience in product development focused on high-volume electromechanical goods.
Solid grasp of mechanical engineering principles with electrical system integration.
Experience designing or supporting busbars, wire harnesses, sensors, control panels, sheet metal, plastics, or PCBA assemblies.

Responsibilities

Manage the creation of mechanical parts and electromechanical systems from design through production and post-launch to reduce costs.
Act as the main liaison between design teams and production staff to ensure design goals align with manufacturing capacity.
Lead DFM and DFA evaluations to optimize production efficiency, workflows, and serviceability.
Assist in constructing prototypes through hands-on fitment verification, rapid prototyping, testing, and resolving manufacturing challenges.
Collaborate with technicians and engineering teams to develop early-stage prototypes within project timelines.
Maintain records of manufacturing insights and design improvements to inform future development cycles.

Skills

DFM

DFA

3D CAD

PLM

Electromechanical

Manufacturing knowledge

Education

B.S. Mechanical Engineering

Tools

3D CAD software

PLM systems

BOM management

Job description

We are looking for a practical Staff Mechanical Engineer to act as the primary bridge between our electrical and mechanical design groups and the manufacturing floor during the entire product lifecycle. You will be tasked with spearheading Design for Manufacturing (DFM) and Design for Assembly (DFA) efforts, facilitating the smooth transition of products from initial concepts to full‑scale production, and providing essential support for prototype creation, manufacturing preparation, and ongoing product enhancements.

The successful applicant will be someone who excels in a dynamic manufacturing setting, finds satisfaction in direct production floor engagement, and possesses deep expertise in high-volume product development, electromechanical systems, and interdisciplinary teamwork.

Your Responsibilities

Manage the creation of mechanical parts and electromechanical systems, covering everything from initial design to production and post-launch efforts to reduce costs.
Act as the main point of contact between design teams and production staff to guarantee that design goals are compatible with manufacturing capacity and requirements.
Help optimize production efficiency, assembly workflows, and serviceability by leading comprehensive DFM and DFA evaluations.
Assist in the construction of prototypes by performing hands‑on tasks such as fitment verification, rapid prototyping, testing, and resolving manufacturing-related challenges.
Work alongside technicians and diverse engineering departments to construct and verify early‑stage prototypes while adhering to strict project timelines.
Maintain records of manufacturing insights and design improvements to foster ongoing product evolution and inform future development cycles.

Your Background

Bachelor’s degree in Mechanical Engineering or a closely related technical field.
A minimum of seven years of practical experience in product development focused on high-volume electromechanical goods.
Solid grasp of mechanical engineering principles combined with a functional understanding of electrical systems and their integration.
Proven track record in designing or supporting various components, including busbars, wire harnesses, sensors, control panels, sheet metal, plastics, or PCBA assemblies.
Competence in utilizing 3D CAD software, PLM systems, and managing engineering documentation and bills of materials.
Strong organizational, communication, and analytical skills, with the ability to handle competing priorities in a fast‑paced production environment.

Preferred Qualifications

Experience utilizing GD&T and tolerance stack‑up analysis within high-volume manufacturing environments.
Previous experience in production support, manufacturing engineering, or process engineering roles.
Experience working with complex electromechanical systems, such as high‑voltage products or battery systems.
Familiarity with standard communication protocols like Ethernet, CAN, or LIN.
Experience assisting with design validation, root cause analysis, rapid prototyping, and the ramp‑up of production activities.

We’re constantly adding fresh industrial positions from Atlanta’s top employers.

Our Story

From Montana to Nationwide Excellence

Founded in Montana, Mach10 Solutions has rapidly expanded to provide premium fabrication and engineering services across the United States. Our journey began with a simple mission: deliver precision engineering solutions at unprecedented speeds.

Today, we leverage cutting‑edge technology and exceptional talent to provide manufacturing services that consistently exceed expectations. With a focus on quality, speed and innovation, we’ve become the trusted partner for companies seeking competitive advantages through superior fabrication and design.

At Mach10, we don’t just build components – we forge lasting partnerships through reliability, expertise, and our commitment to pushing the boundaries of what’s possible.

Our Services

Precision Fabrication

State‑of‑the‑art manufacturing delivering tight‑tolerance components with uncompromising accuracy.

Design & Drafting

Comprehensive CAD modeling, documentation and DFM optimization to ensure flawless execution.

Field Services

Nationwide on‑site technical support, installation and maintenance from highly trained experts.

Quality Assurance

Rigorous inspection protocols guarantee every component meets or exceeds industry standards.

Project Management

End‑to‑end project coordination with clear communication and on‑time delivery.

Rapid Prototyping