Staff Mechanical Engineer

Torrey Holistics; Weirton (WV); On-site; USD 110,000 - 140,000; Full time

Job summary

Torrey Holistics is seeking a hands-on Staff Mechanical Engineer to bridge mechanical and electrical design with manufacturing, driving DFM and DFA to ensure smooth production transitions. You will support prototypes, manufacturing readiness, and continuous improvement on high-volume electromechanical assemblies.

The role requires 7+ years of hands-on product development, strong fundamentals, and collaboration across design, electrical, and manufacturing teams in a fast-paced environment.

Qualifications

• Bachelor's degree in Mechanical Engineering or related field.
• 7+ years hands-on product development for high-volume electromechanical products.
• Strong fundamentals with working knowledge of electrical systems.
• Experience with wire harnesses, PCBA assemblies, sheet metal, plastics.

Responsibilities

• Lead development of mechanical components and electromechanical assemblies from concept through production.
• Serve as liaison between design engineering and manufacturing to align design with capabilities.
• Drive DFM and DFA reviews to improve manufacturability and efficiency.
• Support prototype builds with hands-on activities and issue resolution.

Skills

Hands-on product development

Mechanical engineering fundamentals

Cross-functional collaboration

Problem solving

Education

Bachelor's degree in Mechanical Engineering

Tools

3D CAD

PLM systems

BOM management

Electrical integration familiarity

Job description

Staff Mechanical EngineerLocation: OnsitePosition OverviewWe are seeking a hands-on Staff Mechanical Engineer to serve as the key liaison between mechanical and electrical design teams and manufacturing throughout the product development lifecycle. This role is responsible for driving Design for Manufacturing (DFM) and Design for Assembly (DFA) initiatives, ensuring products transition efficiently from concept through production while supporting prototype builds, manufacturing readiness, and continuous product improvements.The ideal candidate thrives in a fast-paced manufacturing environment, enjoys working directly on the production floor, and has extensive experience with electromechanical assemblies, high-volume product development, and cross-functional collaboration.What You'll DoLead the development of mechanical components and electromechanical assemblies from concept through production and post-launch cost reduction initiatives.Serve as the primary liaison between design engineering and manufacturing, ensuring design intent aligns with manufacturing capabilities and production requirements.Drive DFM and DFA reviews to improve manufacturability, assembly efficiency, ergonomics, automation readiness, and serviceability.Support prototype builds through hands-on activities including fit checks, rework, rapid prototyping, testing, troubleshooting, and manufacturing issue resolution.Collaborate with technicians and cross-functional engineering teams to build and validate early prototypes while meeting aggressive development schedules.Document manufacturing feedback, lessons learned, and design improvements to drive continuous product refinement and future design iterations.What You'll BringBachelor's degree in Mechanical Engineering or a related engineering discipline.7+ years of hands-on product development experience supporting high-volume electromechanical products.Strong mechanical engineering fundamentals with working knowledge of electrical systems and electromechanical integration.Experience designing or supporting assemblies such as wire harnesses, busbars, sensors, control panels, plastics, sheet metal, or PCBA assemblies.Proficiency with 3D CAD, PLM systems, engineering documentation, and BOM management.Excellent problem-solving, communication, and organizational skills with the ability to manage multiple priorities in a fast-paced manufacturing environment.Preferred QualificationsExperience with GD&T, tolerance stack-ups, and high-volume manufacturing processes.Background in process engineering, manufacturing engineering, or production support.Experience supporting battery systems, high-voltage products, or other complex electromechanical systems.Familiarity with communication protocols such as CAN, LIN, or Ethernet.Experience supporting rapid prototyping, design validation, root cause analysis, and production ramp activities.