Lean Process Engineer: DFMA & Quality Improvement

Mach10 Solutions; Lansing (MI); On-site; USD 95,000 - 125,000; Full time

Job summary

Mach10 Solutions, based in Montana and expanding across the United States, is seeking a Manufacturing Engineer to drive Lean initiatives and DFMA integration for new projects. You will design layouts, optimize cycles, and lead cross‑functional teams towards KPI targets.

Ideal candidates bring a solid Lean background, proficiency with AutoCAD and MS Project, and a track record of improving quality and productivity in manufacturing settings.

Qualifications

• Bachelor's degree in Engineering Technology, Mechanical Engineering, Industrial Engineering, or a comparable discipline is highly desirable.
• Knowledge of ergonomics, synchronous manufacturing, and Lean principles.
• Expertise in using AutoCAD, Microsoft Project, Excel, and Word is essential.
• Demonstrate the ability to manage tasks autonomously with little oversight while remaining a productive team contributor.

Responsibilities

• Drive manufacturing process enhancements by applying Lean methodologies to boost productivity, quality, and labor efficiency.
• Design cell layouts, process flows, and cycle-time projections for new programs and pre-SOP build activities.
• Collaborate with Engineering and APQP groups to integrate DFMA tactics in new project rollouts and component updates.
• Contribute to Process FMEAs, Control Plans, and detailed work instructions for new and modified processes.
• Guide cross-functional teams to achieve and exceed KPIs and track continuous improvement metrics.
• Analyze internal and customer quality issues to implement effective corrective actions.
• Educate Team Leaders and staff on process updates for smooth implementation.
• Identify and deploy Poka-Yoke error-proofing measures to reduce assembly mistakes.
• Investigate emerging manufacturing technologies and benchmark against other facilities.
• Contribute to Ergonomics Committee to improve safety and efficiency.
• Act as Lean Thinker Champion to promote continuous improvement culture.
• Partner with Controls and Maintenance to adjust equipment and process controls.

Skills

Ergonomics

Synchronous manufacturing

Lean principles

Autonomous work

AutoCAD

Microsoft Project

Excel

Word

Education

Bachelor's degree in Engineering Technology, Mechanical Engineering, Industrial Engineering, or a comparable discipline

Tools

AutoCAD

Microsoft Project

Excel

Word

Job description

Mach10 Solutions, based in Montana and expanding across the United States, is seeking a Manufacturing Engineer to drive Lean initiatives and DFMA integration for new projects. You will design layouts, optimize cycles, and lead cross‑functional teams towards KPI targets.

Ideal candidates bring a solid Lean background, proficiency with AutoCAD and MS Project, and a track record of improving quality and productivity in manufacturing settings.