MAIN JOB PURPOSE Reporting to the Facilities and Maintenance Manager, the Facilities Engineer leads the operation and maintenance of site facilities to ensure safe, reliable, compliant, and cost-effective support services to the factory.
KEY ACCOUNTABILITIES
- Building maintenance and repair (including repainting and upkeep of civil/architectural assets)
- Office maintenance (lighting and Air Conditioning Unit maintenance and repair) and shared services maintenance (e.g., clinic, canteen, gym, and similar support facilities)
- Fire Detection and Alarm System (FDAS) and fire protection systems; perimeter security detection systems (CCTV)
- Third-party contractor leadership for grounds and drainage maintenance (quality, safety, and on-time delivery)
- Medium Voltage (MV) electrical operation and maintenance, including energy monitoring and analysis, energy forecasting, energy loss analysis, annual maintenance planning, and driving energy efficiency programs to deliver electricity reduction targets
- Primary site contact for Solar PV operation and maintenance; operation of the earthquake recording instrument
- Site subject matter expert (SME) and factory trainer for thermal imaging (thermography), including execution of thermal imaging predictive maintenance for facilities and electrical distribution assets
- Support facilities cost control by tracking spend versus budget for assigned scope, supporting PR/PO processing, and providing timely variance explanations.
- Execute assigned facilities and MV maintenance plans and escalation systemic risks, recurring failures, and compliance gaps to the Facilities and Maintenance Manager for governance and resourcing decisions.
- The Facilities Engineer DOES NOT have any direct reports but may be appointed to handle contractors or engineering service providers for specific activities.
KPI
- Electricity Reduction Target (as defined in site energy target/KPI cascade)
- Facilities maintenance within budget (plan vs actual; within allocated budget for assigned facilities scope)
- 98% PM Compliance for all facilities equipment (on-time completion vs plan, per CMMS)
ROLES AND RESPONSIBILITIES
Safety and Quality
- Ensure compliance to Safety and Occupational Health procedures (i.e., use of proper PPEs and reporting of unsafe acts and conditions through SBO, etc.)
- Ensure compliance to environmental policy (i.e., proper waste segregation and water and energy conservation, etc.)
- Ensure compliance to GMP and HACCP (i.e., proper hygiene and proper wearing uniforms, etc.)
- Participates in QBO (Quality Behaviours Observation) program
- Follow prescribed work procedures and company safety rules and regulations
Maintenance
- Perform diagnostic, troubleshooting, and repair of electrical systems such as:
- MCCs/Electrical Substation
- Substation equipment such as:
- Power Transformer
- Medium Voltage Switch Gear
- Load Break Switch (RMU)
- Power Control Center (PCC)
- Capacitor Bank
- Harmonic Filter
- Uninterruptible Power Supply (UPS)
- Building/industrial Wiring
- Distribution panels
- Motor Control Centers
- Install, troubleshoot, repair, and maintain facility electrical and building services systems/equipment (simple to complex), ensuring compliance and readiness of critical facilities and safety systems.
- Motor controls and protection devices for facility equipment (e.g., pumps, fans, AHUs)
- Building lighting and small power systems
- ACUs (preventive maintenance, troubleshooting, and coordination with service providers)
- Closed Circuit Television (CCTV) and supporting components
- Fire Detection and Alarm System (FDAS)
- Fire suppression systems (including interfaces such as fire pumps/controls, where applicable)
- Earthquake/structural monitoring instruments (as applicable)
- Perimeter lighting and grounds/perimeter systems (as applicable)
- Generator
- Support the Facilities and Maintenance Manager in handling contractors/service providers for medium-scale facilities repair and maintenance activities and minor projects.
- Execute assigned facilities and MV maintenance plans and escalation systemic risks, recurring failures, and compliance gaps to the Facilities and Maintenance Manager for governance and resourcing decisions.
- Prepare work instructions, perform site inspections, monitor activities and check quality of workmanship at site.
- Support the Facilities and Maintenance Manager in facility electrical safety and compliance audits (e.g., statutory checks and site electrical safety standards) and in executing corrective actions.
- Prepare work order
- Completion of Emergency Work Order (EWO)
- Prepare and organize documentation requirements for Repairs and Maintenance of the following: Wiring diagrams, P&IDs, Procedures for operation and maintenance, Equipment/spares list, Repairs and Maintenance reports, Visual controls, Test and calibration reports, and other documents necessary for R&M.
- Designated as Authorized Person. A person who has been appointed in writing by a Senior Authorised Person to carry out specified duties. According to level of authorisation, this may include authority to issue and cancel specified safety documents.
- Carry out high voltage switching activities, as appointed/authorized and in accordance with approved safety rules and switching procedures.
- Switching or tripping of high voltage apparatus under emergency conditions and carry out routine duties in substation
- Isolation of high voltage equipment and carry out testing of high voltage testing using approved testing equipment
- Earthing on high voltage equipment
- Designated as ERT (Emergency Response Team)
- Operational Excellence: support facilities reliability and availability by executing planned maintenance, responding to breakdowns, and implementing corrective and preventive actions to avoid recurrence.
- Collaborate with other technicians to troubleshoot issues and restore equipment/service availability.
- Maintain log sheets and prepare reports, highlighting observations, defects, and recommendations.
- Can act as person-in-charge for activities they are competent in, in the absence of their line manager.
Admin
- Compliance to company COBP, CR&R
- Compliance to the GMP and GHK rules of the plant
Focused Improvement
- Participates in Focused Improvement activities
- Executes agreed Focused Improvement actions
- Raises improvement activities (OFI) and OPL
- Validates results and effectiveness of Focused Improvement activities via real time observations
Maintenance
- Perform routine activities such as operation, troubleshooting, repairs, and maintenance and ensure that facilities assets and services are available to support safe and continuous production.
- Thermal Imaging (Thermography): conduct predictive maintenance for facility equipment and electrical distribution assets, analyze findings, recommend corrective actions, maintain trends, and serve as the site SME/trainer.
- Perform preventive and autonomous maintenance task, including CILT, based on the calendar given by the maintenance planner
- Participates in the EWO (emergency work order) filling up and execution of actions that relates to prevent any similar breakdown
Digital
- Proficient in using smartphones/tablets for CMMS, checklists, and reporting.
- Learn and adapt to digital tools as required by the Company
- Use site digital tools (e.g., CMMS/work order systems and basic monitoring dashboards) to document work execution, track defects, and support analysis for facilities reliability improvement.
Manning
- Participates in trainings and other ad hoc activities as required by the Company
KNOWLEDGE AND SKILLS REQUIRE D
- Diploma in Mechanical, Electrical, Instrumentation, Electronics Engineering or any technical course relevant to stated functions
- Preferably with Registered Electrical Engineer (REE)/Registered Master Electrician (RME) License
- Knowledge of facilities systems such as MV/LV electrical distribution, building services, HVAC, fire detection/protection systems, and security systems (CCTV)
- Knows how to analyze systems and make recommendations for improvement
- Knowledge of Basic R2S/UMS Principles such as UMS Pillars, OEE Computation, Loss Measurements, Problem Solving Techniques, Statistical Process Control and Cost Variance Analysis
- Basic knowledge in thermodynamics, heat exchanger, steam and compressed air system and pressure vessel operation
- Basic analytical skills for facilities performance data (e.g., energy trends, losses, PM compliance, and maintenance cost tracking).
- Basic knowledge of facilities systems performance and compliance requirements (e.g., FDAS/fire protection, MV electrical distribution, and building services maintenance).
- Knowledge of the 5S principles and the ability to consistently practice them
- Skills and knowledge in proper lubrication for machines and other autonomous maintenance activities
- Knowledge in mechanical systems such as fasteners and mechanical drives
- Strong attention to detail regarding documentation
- Basic knowledge of occupational health and safety (OHS