1. Authorise QC inspector to ‘stop Work’/’Reject’ instruction to fabricator/supplier upon detecting item not conforming to drawing/code requirements.
2. Oversees contractor to perform pressure parts fabrication works, Non Destruction Testing (NDT), Post Weld heat treatment and Mechanical Lab Testing on Weld specimen.
Responsibilities:
- i. Supervise preparation of Welding Procedure Specification (WPS)/Procedure qualification Record (PQR/WPAR) and Welder Qualification Test (WQT).
- ii. Ensure correct welding procedure on work piece by qualified welder and continuous monitoring on welding records and welder qualification validity/prolongation of qualification.
- iii. Ensure Inspection of Incoming material and reviewed against drawings and mill certificate for compliance with code requirements.
- iv. Facilitate the Third Party / Authorised Inspector (AI) for timely execution of inspection and documents reviews as per Quality Plan.
- v. Ensure visual and other Non-Destructive Testing (NDT) activities as per requirement. To ensure that inspection process and procedures are adhered to the quality system.
- vi. Ensure timely recording of NDE work by contractor (RT, UT, MPI, & DP).
- vii. Ensure review of Radiographic Test (RT) films and endorsement of NDT reports.
- viii. Timely execution of Destructive Test of Production Weld Sample by Mechanical Testing Laboratory.
- ix. Timely inspection of inspection points identified in the Quality Plan for workshop/site.
- x. Review Post Weld Heat Treatment (PWHT) procedure and recording charts.
- xi. Compile and check accuracy of Manufacturer Data Record (MDR).
- xii. Ensure timely calibration of quality control instruments and maintaining latest quality control instrument calibration records.
- xiii. Raising a Non Conformance Report (NCR) on detection of an item not conforming to code requirements and follow-up on non-conforming product until closure.
- xiv. Implement corrective measures and participate in quality improvement activities.
- xv. To train and monitor QC inspectors of proper measuring techniques and update on quality criteria.
- xvi. Gather information on the product and process as well as inspection records for analysis; identify variations and processing conditions to bring process under control.
- xvii. The above job description is by no mean exhaustive. Additional responsibilities may be given to you as and when it is deemed necessary.
Experience / Skills Required:
- i. Possess a Degree holder in engineering discipline.
- ii. A minimum of 5 years working experience is preferred in Engineering, Procurement, Construction, and Commissioning (EPCC) company.
- iii. Ability to use quality control instruments.
- iv. Knowledge of Spread sheet and Word Processing software.
- v. Able to interpret NDT results and make decisions whether a specification has been met in accordance with respective codes and specifications.
- vi. Able to read / interpret engineering drawings and well verse in Engineering Code in Boiler fabrication i.e. BS 1113, ASME I, BS 12953, ASME V, ASME IX etc.
- vii. Knowledge on Arc Welding process and specification.
- viii. Hands on experiences in handling routine works in fabrication yard, know how to use the proper measuring equipment in routine inspection.
- vix. Able to make judgement/ decision when there is an engineering dispute during the fabrication process VS drawing.
- i. Welding inspection certification by industry recognised body eg. CSWIP, PCN, ASNT…etc.