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Asahi India Glass Limited (AIS) in Maharashtra seeks a disciplined MPC professional to manage Finished Goods, WIP, and BOM stocks in line with production requirements. You will coordinate with production to plan budgets for raw materials and production consumables, and to prepare monthly/weekly production plans ensuring on-time delivery and cost efficiency.
The role emphasizes material planning, MRP accuracy, capacity planning, and adherence to quality and process standards within SCP&L.
Role Name MPC-Material Planning & Cotrol
Reporting to Department Head SCP&L
Role purpose Manage Finished Goods, WIP & BOM stocks as per production requirement & norms
Document created by Sunil Kumar
Responsibilities KRA (Key Result Areas) KPI (Key Performance Indicators)
Budgeting & control To coordinate with Production to prepare budget for a) Raw material, BOM, and Other production consumables consumption 1) Timeliness of Preparation (Schedule Plan vs actual)
Capacity planning To prepare capacity utilsation working for all production machinery in coordination with sales & marketting and production 1) Timeliness of submission of capacity workings
Production planning To prepare monthly production plans for Material procurement in coordination with sales and marketing 1) Timeliness of submission of monthly production plans 2) Variance in plan vs actual
To prepare weekly production plans for day to day operations in cordination with production, maintenance, NPD, and Logistics. 1) Timeliness of submission of weekly production plans
To track maintainence activities against the annual maintainence plan in order to ensure optimum plant productivity 1) Maintenance plan vs actual
Inventory control To manage Finished goods availability as per norms by ensuring timely production. 1) No. of items having inventory less than minimum level
To control slow moving inventory by ensuring accurate identification and stock reporting and continuous follow up 1) Slow moving inventory plan vs actual 2) Inventory record accuracy (%)
Material Planning Material Requirement Planning as per Production Planning. 1) Schedule Plan vs actual execution of material delivery plan.
AOP Budgeting for RM & BOP Cost & monitoring 1) Timeliness of variance reporting (Budget vs actual spending) & controlling
Vendor Payment 3) Timely Vendor Payment & quareterly payment Reco
Systems & processes To develop, upgrade and modify PPC processes and systems as per business requirement. 1) Oracle manufacturing implementaion schedule plan vs actual 2) WMS implementation schedule plan vs actual
Implementation, review & monitoring of TS 16949,ISO 14001, TQM as per company guidelines. TQM Audit score / TQM Review meetings.
No. of NCR's in internal / external audits.
Manpower Development To plan and develop the skils in section members as per roles and responsibility 1) timeliness of Competency mapping preparation
To build and maintain high morale and motivation in section members through better communication by periodical formal and informal meetings 1) Communication meeting plan vs actual 2) Off site get togethers (of PPC section) plan vs actual
Internal Customers
Other External parties/Vendors
Sales & Marketting, Production, Materials/Purchase, VD, I.T.,Projects and New Model Development, SCPL team of other plants and warehouses All external customers