Head-PPC (Chakan-Six day week)

Varroc; Chakan; On-site; INR 1,000,000 - 1,500,000; Full time

Job summary

Varroc is seeking a Head PPC - Plant to coordinate with customers and internal departments, ensuring alignment of monthly sales plans with daily/weekly production. The role focuses on zero line stoppage, SOB adherence, and proactive material planning across SPD, OEM, and AMD streams.

Responsibilities include ECN/BOM updates, BOM/Routing changes, and levelled production for N and N+1 weeks, enabling efficient manpower and machinery utilization for future months.

Responsibilities

• Consolidate OEM, AMD & SPD requirements and prepare a monthly sales plan.
• Prepare packing material plan for SPD & OEM and cascade monthly production into daily/weekly plans.
• Coordinate with Purchase for material shortage to avoid production loss and premium freight.
• ECN implementation including BOM/Routing updates and FG/SFG updates.
• Monitor daily adherence to production and dispatch plans; ensure SOB and spare schedule compliance.
• Inventory: monitor FG, SFG and ROH, analyze line loss, and coordinate with BD for slow/non-moving stock.
• Prepare levelled N and N+1 week production plans and forecast for N & N+1 months for manpower and machine utilization.

Job description

JOB DESCRIPTION

Role Title Head PPC - Plant

1. JOB PURPOSE

Link between Customer and Varroc. Coordinate with customer at the start of month to prepare a sales plan, release daily and weekly production plan internally, Coordinate with internal departments for ensuring zero line stoppage and adherence to customer schedule thereby increasing the delivery rating and SOB for the organization.

1. Production Planning

• a. Consolidate OEM, AMD & SPD requirement and prepare sales plan for the month.
• b. Prepare packing material plan for SPD & AMD thru MRP
• c. Cascading of monthly production plan into daily and weekly production plan based on customer requirement
• d. Support purchase team in material planning for SPD & OEM

2. Inter Department Coordination

• a. Communication with Purchase for material shortage to avoid production loss and avoid premium freight.
• b. Material line feeding from stores to production as per production plan.
• c. Initiate stock transfer note for excess material from shop to store
• d. ECN Implementation including creation/updation of production BOM/Routing and FG/SFG.

3. Control

• a. Monitoring daily adherence of production plan and dispatch plan.
• b. Ensure adherence to SOB & Spare Schedule compliance (OEM & AMD).
• c. Bill of Material audit and corrective action
• d. Variance analysis and system correction post approval by BU Head
• e. Design V/s Actual Inventory (Monitor and control FG, SFG and ROH inventory)
• f. Line loss analysis and related actions
• g. Consideration of ware house stock for on-going planning
• h. Monitoring Slow moving / Non-moving warehouse FG stock and related co-ordination with BD

4. Other activities

• a. TS / system documentation / SOPs for PPC
• b. Implementation of cost saving initiatives
• c. Interact with customer for additional schedule, Increasing in SOB
• d. Support for various Customer audits
• e. levelled production plan for N and N+1 week to enable Mfg in uniform manning and planning Associated With it .
• f. Make forecast for N & N +1 month to enable manpower plan for resources in the forthcoming months and key machinery utilization forecast to enable other business decisions ( make /buy, machine movement etc )