Job Summary
Responsible for overseeing day-to-day shopfloor operations by effectively managing manpower deployment, shift planning, and workforce utilization to achieve production targets. Ensures smooth operational continuity through proactive problem-solving, coordination with cross-functional teams, and adherence to safety, quality, and productivity standards. Plays a key role in maintaining discipline, optimizing resources, and driving operational efficiency on the shopfloor.
Key Responsibilities
- Demonstrated experience in implementing Lean manufacturing, JIT, FIFO and Toyota Production System concepts.
- Implementation experience of TPM, 5S in shop floor routine work.
- Identify potential bottlenecks, drive actions to meet daily OEE target. Data analysis, recovery plan for bridge the gap in meeting OE, Productivity, Scrap other Operations target.
- Manpower shift planning based on Monthly Schedule vs available capacity.
- Responsible to meet daily schedule attainment and timely delivery to customers.
- Contribute to identify containment, root cause corrective action (PCA) for customer daily production issues.
- Lead the timely closure of internal and external audit observations, monitor effectiveness of action taken and deployment of similar action across all production lines
- Identify cost saving initiatives for labor, process and operating consumables, energy consumption.
- Drive manufacturing associate training and evaluation, continuous skill mapping and deployment in assembly lines including supervisors.
- Have good knowledge in problem solving tools, 8D, deploy the concept in daily rejection analysis to reduce rejection level.
- Understand line balancing, manufacturing flow diagram, work instructions.
- Knowledge of assembly and testing machines for fuel handling and evap products.
- Understand technical drawing, knowledge of PLC-based error proofing using sensors, camera, traceability etc.
- Documents control, change control and compliance of approved procedure as per IATF requirements, ISO 14001 and other internal audit requirements.
- Drive awareness of EHS requirements in day-to-day operations.
What we're looking for
- 5-8 years of experience in production; Regular B. Tech, graduate in Mechanical/Electrical/Production engineering from reputed college.
- Good knowledge of Microsoft Word, Excel, PowerPoint. Proficient verbal and written communication skills in English.
- Should agree to stay in Gurgaon only.
- Should agree to work 6 days shifts.
- Can handle a team of 2-4 Supervisors.