Production Manager

Layam

Bhilwara

On-site

INR 1,500,000 - 2,100,000

Full time

10 days ago

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Job summary

Layam Group in Soniyana (Bhilwara), Rajasthan, seeks an experienced Section Head Production to manage and optimize shop-floor operations and drive productivity. You will oversee production, manpower planning, and cross-functional coordination to meet targets and control costs.

The role emphasizes Lean manufacturing, continuous improvement, and strong leadership of production teams across shifts. B.Tech / B.E. in Mechanical Engineering is required with relevant plant experience.

Qualifications

  • B.Tech / B.E. Mechanical Engineering must have been completed.
  • Experience in managing day-to-day production and shop-floor operations.
  • Strong understanding of lean manufacturing and continuous improvement.
  • Ability to lead, train and develop production teams.

Responsibilities

  • Manage day-to-day production and manufacturing operations.
  • Ensure effective shop-floor control and smooth production flow.
  • Monitor production plan versus actual output.
  • Achieve production, yield, quality and productivity targets.
  • Monitor machine uptime and process performance; address bottlenecks.
  • Coordinate production with quality, maintenance, materials and other functions.
  • Drive continuous improvement in production processes.
  • Plan and allocate manpower per production requirements.
  • Lead and develop production teams; conduct regular supervisor meetings.
  • Implement Lean, Kaizen, PDCA and reduce losses.
  • Drive TPM and TQM practices with maintenance and QA teams.
  • Monitor quality issues; conduct RCA and implement corrective actions.

Skills

Shop Floor Control
Manpower Planning
Production Management
Manufacturing Operations

Education

B.Tech / B.E. Mechanical Engineering

Job description

Job Description

Position - Section Head Production

Manager Production

Location

Soniyana (Bhilwara), Rajasthan

Experience

1215 Years

Qualification

B.Tech / B.E. Mechanical Engineering

Role Purpose

To manage and control production operations, ensure smooth shop-floor functioning, optimize manpower and resources, achieve production and quality targets, control manufacturing costs, and drive productivity and continuous improvement initiatives.

Key Responsibilities
Production & Shop Floor Management
  • Manage day-to-day production and manufacturing operations.
  • Ensure effective shop-floor control and smooth production flow.
  • Monitor production plan versus actual output.
  • Ensure achievement of production, yield, quality and productivity targets.
  • Monitor machine uptime and process performance.
  • Identify bottlenecks and implement corrective actions.
  • Ensure smooth coordination between production, quality, maintenance, materials and other functions.
  • Drive continuous improvement in production processes.
Manpower Planning & Management
  • Plan and allocate manpower according to production requirements.
  • Ensure optimum utilization of manpower across shifts.
  • Monitor manpower productivity and identify improvement opportunities.
  • Lead, motivate and develop production teams.
  • Conduct regular meetings with supervisors and operators.
  • Identify training requirements and improve workforce skill levels.
  • Monitor employee performance and support appraisal activities.
Lean Manufacturing & Productivity Improvement
  • Implement Lean Manufacturing principles to improve process efficiency.
  • Identify and implement productivity improvement initiatives.
  • Drive Kaizen, PDCA and continuous improvement activities.
  • Reduce process losses, rejection, rework and unnecessary activities.
  • Improve machine utilization and production efficiency.
  • Monitor productivity indicators and take corrective actions.
  • Encourage employee participation in improvement activities.
TPM & TQM
  • Drive TPM (Total Productive Maintenance) activities in coordination with the Maintenance team.
  • Monitor machine availability, downtime and equipment performance.
  • Support preventive and predictive maintenance initiatives.
  • Implement TQM (Total Quality Management) practices across production processes.
  • Ensure adherence to process standards and quality requirements.
  • Work closely with QA to reduce rejection and improve first-pass quality.
Quality & Root Cause Analysis
  • Monitor production quality and process performance.
  • Control rejection, rework and customer/internal quality issues.
  • Conduct Root Cause Analysis (RCA) for recurring production and quality problems.
  • Implement corrective and preventive actions.
  • Monitor effectiveness of countermeasures.
  • Ensure timely closure of quality-related issues.
  • Support process audits and continuous quality improvement.
Cost Control & Budget Planning
  • Monitor and control production costs.
  • Ensure optimum utilization of manpower, materials, machines and utilities.
  • Prepare and monitor production budgets.
  • Support budget planning and CAPEX activities.
  • Monitor cost per unit and identify cost-reduction opportunities.
  • Control consumable and material consumption.
  • Drive initiatives to reduce manufacturing losses and operating costs.
Audit & Compliance
  • Ensure compliance with production systems and organizational procedures.
  • Conduct and support process and system audits.
  • Ensure timely closure of audit findings.
  • Maintain required production records and documentation.
  • Drive 5S and shop-floor discipline.
  • Ensure compliance with safety requirements and safe working practices.
Safety Management
  • Ensure safe working conditions on the shop floor.
  • Conduct safety inspections and support safety audits.
  • Identify operational risks and implement corrective measures.
  • Promote near-miss reporting and safety awareness.
  • Ensure operators follow required safety procedures.
Key Result Areas (KRA) / KPIs
  • Production Target Achievement
  • Shop Floor Efficiency
  • Manpower Productivity
  • Production Plan vs. Actual
  • Machine Utilization / Uptime
  • Manufacturing Efficiency
  • Yield Improvement
  • Rejection & Rework Reduction
  • Quality Improvement
  • Cost Control
  • Budget Adherence
  • Productivity Improvement
  • Lean Manufacturing Implementation
  • TPM Implementation
  • TQM Implementation
  • Audit Compliance
  • 5S Compliance
  • Safety Performance
  • Root Cause Analysis & Corrective Actions
  • Continuous Improvement / Kaizen
Required Skills
  • Shop Floor Control
  • Manpower Planning
  • Production Management
  • Manufacturing Operations

Kind regards,

Layam Group

rec.del02@layamweb.com

7042690394


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