Production Line Manager

NRB BEARINGS; Hyderabad; On-site; INR 600,000 - 900,000; Full time

Job summary

NRB Bearings in Hyderabad, India seeks a Production-Quality-Cost-Delivery lead to optimize resource utilization, enhance efficiency, and drive cost savings. The role involves directing production, monitoring daily activities, and ensuring high standards of housekeeping and safety.

The candidate should be adept at implementing Kaizens, coordinating cross-functional teams, and training staff for multi-skilling to sustain high flexibility and on-time deliveries.

Qualifications

• Experience in manufacturing environment with knowledge of production planning and control.
• Familiarity with Kaizen and continuous improvement practices.
• Strong focus on quality and safety compliance.

Responsibilities

• Support, manage and direct production to ensure optimum resource utilization.
• Execute daily/weekly production plans and monitor hourly performance.
• Maintain housekeeping and 5S standards; train staff for multi-skilling.
• Coordinate with departments to meet delivery targets and cost goals.
• Investigate quality issues and implement corrective actions.

Skills

Production planning

Kaizen

Quality control

Safety compliance

Multiskilling

Team coordination

Education

Diploma / ITI in Mechanical / Production

Bachelor's in Engineering (optional)

Tools

Gemba/Shop floor tools

Job description

Role & responsibilities

To support, manage and direct production in the given section by ensuring optimum utilization of resources to increase cost savings, quality, yields, output and efficiency of production.

Preferred candidate profile

Functional deliveries:

• A. Production :
  1. Customer Requirements are to be met
  2. Authority to stop shipment and stop production to correct quality problems
  3. To execute weekly & daily production plan
  4. Ensure Raw Material availability in one day advance
  5. Ensure effective daily machine scheduling
  6. To monitor production on hourly basis.
  7. Resetting tools & machines to solve quality issues
  8. Facilitate the implementation of the kaizens
  9. To verify the housekeeping checklist on day to day basis, implement & Train the departmental employees for 5 " S"
  10. Co-ordinate the activity for common department goal.
  11. Train departmental employees for multi-skilling & maintaining highest flexibility within the department
  12. Impart on--the-- job trainings & develop Internal faculty to implement on-- the- job training.
  13. Preparation of flexibility Skill Analysis.
• B. Quality :
  1. To confirm first off inspection
  2. Execute process & quality control plan
  3. To check that calibrated equipments are available
  4. Execute autonomous maintenance activities in dept like time reduction for cleaning, inspection, retightening, lubrication.
  5. To reduce break down & defect . To prevent oil leakages
  6. To attend minor machine problems
  7. In case of major breakdown rescheduling practices & plan departmental activities accordingly.
  8. To monitor Break downs
  9. Analyse shift performance covering productivity, machine down time, product rejection data etc.
  10. Execute Quality System Procedures of the department. Initiate productivity & process improvements.
• C. Cost :
  1. Reduce cost of Consumables, tools.& Initiate cost control
  2. Plan to improve overall equipment , line efficiency
  3. Reduce WIP
• D. Delivery:
  1. Plan & monitor 100% plan attainment
  2. Monitor Dispatch Advise continuously.
• E. Budget:
  1. JOB DESCRIPTION Doc. No.: H/JD/WC/31/01
  2. Date: 02.09.2024
  3. Revision No.: 04
  4. Page 2 of 3
  5. Ensure Expenses are within budget
• F. Environment, Health, Safety:
  1. Enforcement of all general and departmental Safety Rules and Regulations.
  2. Investigate accidents(Minor/Major) and near- misses and Action Plan for non-occurance .
  3. Detect and report Dangerous and Potentially hazard to Deptt.Head.
  4. Ensure good /proper housekeeping & Upkeep
  5. Daily safety inspections of Tools /Equip'ts to ensure safe working in the Deptt.
  6. Daily checking of lighting (all the lights in Deptt ) to check adequate illumination for Operation Safety.
  7. Daily Visual Checks of lifting appliances and its acessories
  8. Ensure that Worker have weared necessary PPE,while on job