MGR (ENGG - C&M)

Bajaj Auto Limited; Maharashtra; On-site; INR 900,000 - 1,500,000; Full time

Job summary

Bajaj Auto Limited is seeking a seasoned engineer to advance flawless manufacturing and product quality. You will analyze casting and machining processes, optimize fixtures, tools, and CNC programs, and drive defect reduction with PDCA-style improvements.

Collaboration with cross-functional teams is essential to meet delivery targets. Candidates should demonstrate strong ηnalytical skills, knowledge of CAM-CAD simulations, and experience in line balancing.

Qualifications

• Knowledge of Casting process and Sand core processes.
• Experience with machining processes for automotive components.
• Expertise in line balancing and man–machine balancing.
• CNC programming and tooling knowledge.
• Understanding of inspection techniques and quality standards.

Responsibilities

• Study and identify DFM/PQS-CTQ points and process parameters.
• Lead process simplification and AI-driven improvements in manufacturing.
• Coordinate action to reduce defects and improve process robustness.
• Develop VAVEs for cost reduction and equipment sizing to lower investment.
• Ensure compliance with global automotive standards and quality practices.

Skills

Casting knowledge

Machining knowledge

CNC programming

Line balancing

CAM-CAD simulations

Inspection techniques

Automotive standards knowledge

Analytical skills

Regulatory knowledge

Team communication

Tools

Machine tools

Fixture concepts

Cutting tools

NX Unigraphics

SAP

Teamcenter

CAM-CAD simulations

Job description

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• Design simplification by drawing study of new parts & identifying DFM, PQS-CTQ points.
• Identifying right process and process parameters.
• Process simplification
• AI driven processes

Flawless Manufacturing & Product quality enhancement

• Study, identify & resolve PRBFM points (Field failures, IHR & QSR)
• Proactive corrections in process to get zero defect supplies
• Study & improve process robustness
• To generate VAVEs for cost reduction
• Right sizing of equipment for investment cost reduction

Defect free fast product Introduction

• Lead time reduction of fixtures/ tools
• To ensure necessary Poka Yoke/interlocks for fool proof manufacturing process.
• Auto program generation

SHE

• Green processes in Machining
• Resource conservation in Machining

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Competency Requirements

Technical/ Functional:

• Knowledge of Casting process, Sand core process
• Expertise in Machine tools, Fixture concepts & Cutting tools
• Expertise in Machining simulations (CAM-CAD)
• Expertise in line balancing, Man-Machine balancing
• Expertise in CNC Programming
• Analytical capability to analyze & resolve the defects reported
• Thorough knowledge about various inspection techniques
• Knowledge about automotive industry standards and regulations, applicable globally.
• Good understanding of all applicable standards/ regulations and their application

Soft Skill set:

Excel, Power Point, SAP, Team Centre, NX Unigraphics, Simulation (CAM-CAD) analysis

Behavioral

• Effective communication with team, vendors and seniors.
• Candidate should be able to work in a dynamic and challenging environment with deliveries on schedule.

Specific expertise required for functional area:

Casting side :

• Good knowledge of casting processes (HPDC,GDC, LPDC).
• Should be able to know about the defects observed in castings and their countermeasures

Machining side :

• Good knowledge of various machining processes required for Cyl.Head, Block & Crankcases such as Valve finishing, Honing, Fine boring etc.
• Good knowledge of Washing & Leak testing processes
• Familiar with CNC machine handling & programming with cutting tools & parameters

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Likely sources

Preference to candidate from local area.