MGR (P&F)

Bajaj Auto Limited; India; On-site; INR 600,000 - 800,000; Full time

Job summary

Bajaj Auto Limited is seeking a skilled engineer to plan and develop processes, tooling and automation for two-wheel press components. The role emphasizes design simplification, DFM/CTQ alignment, and fast tooling development for new products.

The candidate will optimize stamping parameters, validate processes, and implement poka-yoke measures to prevent defects, while upholding automotive standards and regulatory compliance.

Qualifications

• Thorough knowledge of stamping and hydroforming processes.
• Expertise in understanding process simulation and tooling design.
• Expertise in setting stamping process parameters for forming, cutting & hydroforming.
• Analytical capability to analyze & resolve defects reported.
• Knowledge about process/tool tryout & proving procedure.
• Awareness of automotive industry standards and regulations.

Responsibilities

• Plan and develop processes, equipment, tooling & automation for 2W press parts.
• Lead design simplification and DFM/PQS-CTQ for sheet metal and tubes.
• Establish standard processes and parameters for manufacturing.
• Ensure rapid tooling/equipment lead time and fault-proof manufacturing with poka-yoke.

Skills

Stamping processes

Hydroforming

Process simulation

Tooling design

Forming parameters

Defect analysis

Automotive standards

Excel

PowerPoint

SAP

Teamcenter

NX Unigraphics

Pam-stamp simulation

Education

Engineering Graduate

Tools

Excel

PowerPoint

SAP

Team Centre

NX Unigraphics

Pam-stamp

Job description

Select how often (in days) to receive an alert:

Functional reporting to: VP - Press & Fab

3

Background

i) Educational Qualification

Desirable: Engineering Graduate

ii) Experience

Minimum: 5

Maximum: 8

iii) Age Limit

Minimum: 25

Maximum: 35

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Job Role & Responsibilities

Role:

Planning & Development of process, Equipment, Tooling & automation for 2 Wh.& CVs Press Parts

Process Planning

• Design simplification & rationalization by drawing study of new parts & identifying DFM, PQS-CTQ points for Sheet metal parts & tubes.
• Devise standard process & process parameters.

Defect free fast product Introduction

• Development lead time reduction of tooling/ equipment for fast product introduction
• To establish necessary Poka-Yoke/interlocks for fool proof manufacturing process of sheet metal parts.

Flawless Manufacturing & Product quality enhancement

• Study & resolve quality issues reported by plant & field
• Improve process reliability to get zero defect part supplies.
• Aesthetics improvement of visible parts.
• To generate VAVEs for part cost reduction
• Right sizing of equipment for Capital investment avoidance.

Green processes

• Adaption of Green processes.

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Competency Requirements

Technical/ Functional:

• Thorough knowledge of Stamping processes , Hydroforming process
• Expertise in understanding process simulation and tooling design
• Expertise in setting stamping process parameters for Forming, cutting & Hydroforming processes
• Analytical capability to analyze & resolve the defects reported.
• Thorough knowledge about process/ tool Tryout & proving procedure.
• Knowledge about automotive industry standards and regulations, applicable.

• Excel, Power Point, SAP, Team Centre, NX Unigraphics, forming Simulation analysis (e.g. Pam-stamp)

Behavioral

Specific expertise required for functional area:

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Likely sources

OEM's - Honda Motorcycles & Scooter India , TVS Motors , Tata Motors , Honda Cars India , Maruti Suzuki