Maintenance Engineering

Essar Minmet; Mumbai; On-site; INR 2,500,000 - 4,000,000; Full time

Job summary

Essar Minmet in Mumbai/Navi Mumbai seeks a Senior Maintenance Engineering and Reliability Lead to maximise plant equipment availability and lifecycle performance. You will drive maintenance philosophy, predictive programs and KPI-based reliability across mechanical, electrical, instrumentation and automation domains.

You will oversee large multidisciplinary teams, manage EPC contractor relationships, and support commissioning and ramp-up while ensuring HSE compliance.

Qualifications

• Total professional experience of 15–25 years.
• Strong experience in steel, metals, heavy engineering, EPC or large industrial projects.
• Experience in greenfield/brownfield projects preferred.
• Demonstrated experience leading large multidisciplinary teams.
• EPC contractor and technology supplier management experience.
• Experience in commissioning and plant ramp-up is highly desirable.
• Solid understanding of industrial HSE requirements.
• Willingness to work from Mumbai/Navi Mumbai and travel to project sites.

Responsibilities

• Develop maintenance philosophy and reliability strategies.
• Establish preventive, predictive and condition-based maintenance programs.
• Develop critical equipment and spare-parts strategies.
• Conduct RCA, FMEA and failure analysis.
• Review maintainability requirements during project engineering.
• Support commissioning and maintenance handover.
• Establish equipment reliability standards and maintenance KPIs.
• Coordinate mechanical, electrical, instrumentation and automation maintenance.
• Optimize maintenance manpower, cost and spare inventory.
• Implement reliability improvement and predictive maintenance initiatives.
• Ensure statutory inspection and HSE requirements.

Education

B.E./B.Tech in Mechanical, Electrical, Instrumentation or related discipline

Job description

Location: Mumbai / Navi Mumbai, Maharashtra
Experience: 15 - 25 Years
Industry: Integrated Steel Plant / Steel / Metals / Heavy Engineering / EPC
Employment Type: Full-Time
Level: Senior Management / Project Leadership

Qualification: B.E./B.Tech in Mechanical, Electrical, Instrumentation or related discipline.

Role Purpose

Lead maintenance engineering and reliability initiatives to maximize plant equipment availability, reliability, maintainability and lifecycle performance.

Key Responsibilities

• Develop maintenance philosophy and reliability strategies.
• Establish preventive, predictive and condition-based maintenance programs.
• Develop critical equipment and spare-parts strategies.
• Conduct RCA, FMEA and failure analysis.
• Review maintainability requirements during project engineering.
• Support commissioning and maintenance handover.
• Establish equipment reliability standards and maintenance KPIs.
• Coordinate mechanical, electrical, instrumentation and automation maintenance.
• Optimize maintenance manpower, cost and spare inventory.
• Implement reliability improvement and predictive maintenance initiatives.
• Ensure statutory inspection and HSE requirements.

Key KPIs

• Equipment availability
• MTBF
• MTTR
• Breakdown hours
• Preventive maintenance compliance
• Maintenance cost
• Critical equipment reliability

The ideal candidates should have:

• 15 - 25 years of total professional experience.
• Strong experience in steel, metals, heavy engineering, EPC or large industrial projects.
• Experience in greenfield/brownfield projects will be preferred.
• Demonstrated experience managing large multidisciplinary teams.
• Strong EPC contractor and technology supplier management experience.
• Experience in commissioning and plant ramp-up is highly desirable.
• Strong understanding of industrial HSE requirements.
• Willingness to work from Mumbai/Navi Mumbai and travel to project sites as required.
• Strong communication and stakeholder-management skills.
• Proven track record of delivering large-scale projects within schedule, budget and quality requirements.