Design Engineer Handlebar_Footrests_Stands_Locks

TVS Motor Company; Krishnagiri District; On-site; INR 700,000 - 1,100,000; Full time

Job summary

TVS Motor Company, a leading two- and three-wheeler manufacturer, is seeking a design engineer for chassis-related components at its Hosur facility. You will translate system requirements into component designs and develop 3D CAD models and 2D drawings using Creo/CATIA, applying GD&T and DFMEA practices to ensure performance, reliability and manufacturability.

The role requires 5–10 years in automotive design, with a focus on handle bars, footrests, stands and locks.

Qualifications

• BE/BTech/MTech degree required.
• 5-10 years of experience in automotive component design.
• Proficient in Creo/CATIA and GD&T practices.

Responsibilities

• Translate system-level requirements into component-level design requirements for Handle Bars, Footrests, Stands and Locks.
• Develop and release 3D CAD models, detailed 2D drawings, specifications and documentation using Creo/CATIA and GD&T.
• Perform engineering calculations evaluating loading, strength, stiffness, durability, ergonomics and interfaces.
• Apply DFM, DFA and DFS principles; select materials and manufacturing processes such as casting, forging and fabrication.
• Support DFMEA, design reviews and release documentation; incorporate actions into final designs.
• Coordinate prototype development and validation; review test results and close design issues with System Engineer.
• Work cross-functionally with CAE, testing, quality, purchasing, manufacturing, service, production, packaging and suppliers to meet QCD targets.
• Lead problem solving and value engineering for new/current products; perform root-cause analysis and implement countermeasures.
• Drive standardization and variety reduction while maintaining regulatory requirements across platforms.
• Maintain design records, change docs, specs and release data; escalate technical risks to System Engineer.

Skills

Chassis Design

Automotive Design

Handle Bar Design

Casting/Forging/Fab

Vehicle Dynamics

Creo/CATIA

GD&T/DFM/DFMEA

Problem Solving

Cross-functional Teamwork

Education

BE/BTech/MTech

Tools

Creo/CATIA

Job description

5 - 10 Years

White Collar

Job Description

AboutTVS / Who are we?

TVS Motor Company is a reputed two andthree-wheeler manufacturer globally, championing progress through SustainableMobility with four state-of-the-art manufacturing facilities in Hosur, Mysuruand Nalagarh in India and Karawang in Indonesia. Rooted in our 100-year legacyof Trust, Value, and Passion for Customers and Exactness, we take pride inmaking internationally aspirational products of the highest quality throughinnovative and sustainable processes. We are the only two-wheeler company tohave received the prestigious Deming Prize. Our products lead in theirrespective categories in the J.D. Power IQS and APEAL surveys. We have beenranked No. 1 Company in /the J.D. Power Customer Service Satisfaction Surveyfor consecutive four years. Our group company Norton Motorcycles, based in theUnited Kingdom, is one of the most emotive motorcycle brands in the world. Oursubsidiaries in the personal e-mobility space, Swiss E-Mobility Group (SEMG)and EGO Movement have a leading position in the e-bike market in Switzerland.TVS Motor Company endeavours to deliver the most superior customer experienceacross 80 countries in which we operate.

• Design and develop Handle Bar, Footrests, Stands and Lock systems/components for two-wheelers under the technical direction of the System Engineer.
• Deliver robust component designs that meet functional performance, durability, safety, ergonomics, manufacturability, quality, weight and cost requirements while supporting new product, current product and future-technology programs.

Location:Hosur

Education Qualification:BE/BTech/MTech

Required Experience: 5-10 Years

Role Description

• Translate system-level requirements provided by the System Engineer into component-level design requirements and engineering solutions for Handle Bars, Footrests, Stands and Locks.
• Develop and release 3D CAD models, detailed 2D drawings, specifications and engineering documentation using Creo/CATIA and applicable GD&T practices.
• Perform engineering calculations and evaluate loading, strength, stiffness, durability, packaging, ergonomics, interfaces, tolerance stack-up and serviceability for assigned components.
• Apply DFM, DFA and DFS principles and select suitable materials and manufacturing processes such as casting, forging and fabrication considering performance, quality, weight and cost.
• Support DFMEA, design reviews, design guidelines and standard operating procedures; incorporate review actions into final designs.
• Coordinate prototype development and component/system validation; review test results for performance and durability and close design-related issues with the System Engineer.
• Work cross-functionally with CAE, testing, quality, purchasing, manufacturing, service, production, styling/packaging and suppliers to achieve agreed QCD requirements and vehicle integration.
• Lead/support structured problem solving and value engineering for new and current products, including root-cause analysis and implementation of design countermeasures.
• Drive standardization, carry-over and variety reduction opportunities across platforms while maintaining functional and regulatory requirements.
• Maintain timely, accurate design records, change documentation, specifications, lessons learnt and release data; elevate technical risks and decisions to the System Engineer.

Key Skills

• Chassis Systems / Structural Design & Development - CL1/CL2/CL3
• Automotive Design & Development - CL1/CL2/CL3
• Handle Bar, Footrest, Stand and Lock component design, packaging and integration
• Manufacturing: Casting, Forging and Fabrication - CL1/CL2/CL3
• Vehicle Dynamics & Ergonomics - CL1/CL2/CL3
• Creo/CATIA; 3D CAD modelling and detailed 2D drawings
• GD&T, tolerance stack-up, DFM, DFA, DFS and DFMEA
• Structured problem solving and value engineering
• Cross-functional collaboration, supplier coordination and engineering documentation