Coordinator - Engineering Services, Shirwal, ACG Capsules

ACG; Pune District; On-site; INR 850,000 - 1,300,000; Full time

Job summary

ACG is seeking a Shift In-charge Mechanical in Shirwal to oversee operation and maintenance of utilities including water, HVAC, compressors, boiler, vacuum, lighting, and mucilage preparation equipment within the Engineering function.

The role focuses on achieving uptime, monitoring process parameters, conducting root-cause analyses, and supporting CAPA initiatives with coordination across Engineering Leads and team members.

Responsibilities

• Strategic and planning: Review and maintain downtime within target, adherence to R & M, Stores Spares budget of Engineering; Maintain ECR within target; Ensure compliance to statutory and regulatory obligations; Conduct systematic Why-Why analysis / RCA for major breakdowns and quality corrections.

Job description

Job Summary

Position Title: Shift In-charge Mechanical

Employee Name: Pranay Bhoir

Grade: M-9

Department: Engineering

Location: Shirwal

Reports to: Engineering Online Lead

Reported by: Technician - HCM & Utility

Job Objective

• Ensure smooth operation and Maintenance of Utilities (water system, HVAC system, compress air, boiler/hot water generator, vacuum system, plant lighting) HCM, mucilage preparation equipment, ATS, Printing, Packaging, Area equipment and processes with respect to Engineering in order to deliver desired efficiency and up-time

Primary responsibilities

Strategic and planning

• Review and maintain downtime within target, adherence to R & M, Stores Spares budget of Engineering
• Maintain ECR within target
• Ensure compliance to statutory and regulatory obligations
• Conduct systematic Why-Why analysis / RCA for major breakdowns and quality corrections

Functional

Core

• Achieve reduction in downtime on account of engineering
• Ensure Uninterrupted working of Utility equipment in order to upkeep manufacturing process
• Monitor and control the operation of equipment and machineries with respect to Engineering in areas like utilities, HCM, mucilage preparation, Packaging in order to achieve downtime target
• Monitor and control process parameters and ensure implementation of corrective actions for utilities and HCMs on regular basis
• Carry out root cause analysis for repeated failure and implement effective CAPA in co-ordination with Engineering Leads and team member
• Ensure availability of critical spares at shopfloor in ready to use condition to maintain plant up-time
• Analyse data from available logbooks/HMI/SCADA/IIOT systems and accordingly review the line of actions to be implemented for effective mitigation
• Ensure proper online/ offline documentation is maintained related to process equipment s, HCM and all Utility equipment s
• Support to Develop alternate vendor & conduct risk assessments in order to mitigate risk and adhere to compliance
• Ensure adherence to safety guidelines, c-GMP, regulatory & statutory compliances, TPM and other applicable norms
• Monitor online process parameter wrt HVAC, Water system, Hot water generator and Air compressor etc.
• Control machine downtime during the assigned shift as per the defined MTBF, MTBMS and downtime targets
• Ensure execution engineering electrical maintenance activities in absence of engineering electrical maintenance lead

Plan & execute capacity expansion and other improvement projects in the facility

• Implement online project for various ongoing improvement of systems & processes
• Upgradation of automation system for process synchronization / optimization
• Coordinate with external & internal SMEs, stakeholders and consultants for designing and implementation of systems, wherever required
• Support other functions in execution of cross functional projects
• Improve and sustain the productivity - Control the downtime of HCM as per the target and achieve the desired quality output to meet the budget
• Execution of innovative projects in various fields based on advanced technologies for synchronization of process/utility by automation, productivity increase and energy conservation
• Ensure execution of operation of HVAC, Water system and maintain as per schedule
• Carry out maintenance of Utility & HCM equipment by utilizing equipment / Machine downtime
• Support to Project function for any upgradation in utility

Energy Conservation

• Analyse operational efficiency of equipment and elevate to improve in case of under performance

Cost optimization

• Ensure cost optimization in improvement projects with vendor development
• Ensure reduction in Stores spares and R&M cost